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TM 10-3930-659-34
4-23. FUEL INJECTION NOZZLE REPLACEMENT.
This task covers:
a.
Removal
c.
Installation
b.
Testing and Adjustment
INITIAL SETUP:
Equipment Conditions:
Materials/Parts:
Leak-off tubes and fuel lines removed (see para-
Scrub brush (Item 5, Appendix B)
graph 4-22).
Carbon removing compound (Item 10, Appendix B)
Diesel fuel (Item 28, Appendix B)
Tools/Test Equipment:
Rags (Item 43, Appendix B)
General mechanic's tool kit (Item 71, Appendix E)
One preformed packing
Fuel injection nozzle puller (Item 48, Appendix E)
Torque wrench, 0-300 lb.-in. (Item 80, Appendix E) References:
Torque wrench, 0-175 Ib.-ft. (Item 81, Appendix E) TM 9-4910-409-12
General Safety Instructions:
DO NOT perform this procedure near fire, flames, or sparks.
Carbon removing compound can cause serious burns and blindness. Use only with protective clothing.
WARNING
Diesel fuel is combustible. DO NOT
smoke or allow open flame near fuel
injection nozzles. Failure to follow
this warning will result in death or
serious injury to personnel. If you
are burned, immediately seek medical
aid.
NOTE
All six fuel injection nozzles are
removed,
tested,
adjusted,
and
installed the same way. One fuel
injection nozzle is illustrated.
a. REMOVAL
1. Using a clean rag, clean area around cylinder
head (4) and fuel injection nozzle (1).
2. Remove tee (2) from fuel injection nozzle (1).
3. Remove screw (3) from fuel injection nozzle (1)
and cylinder head (4).
4. Using fuel injection nozzle puller, remove fuel
injection nozzle (1) and preformed packing (5)
from cylinder head (4). Discard preformed
packing.
4-89
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