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TM 10-3930-659-34
4-8.
IDLER GEARS MAINTENANCE (Cont).
NOTE
If replacing upper or lower idler gearshaft, springpin must also be replaced.
7.
Using vernier caliper, measure outside diameter of upper or lower idler gearshaft. Outside diameter must measure
1.749-1.750 in. (4.442-4.445 cm). Replace worn upper or lower idler gearshaft.
8.
Inspect sleeve bushings for grooves. Using vernier caliper, measure inside diameter of sleeve bushing. Inside
diameter must measure 1.751-1.753 in. (4.448-4.453 cm). Replace damaged or worn upper or lower idler gear.
9.
If end play recorded in subparagraph a, steps 2 and 11, was not within specification and idler gears are within
specification, replace thrustwashers.
d.
ASSEMBLY
1.
If removed, install springpin (18) on upper idler
gearshaft (14) until springpin extends beyond
surface of upper idler gearshaft 0.138-0.177 in.
(3.505-4.496 mm).
2.
If removed, install springpin (20) on lower idler
gearshaft (4) until springpin extends beyond
surface of lower idler gearshaft 0.197-0.275 in.
(5.004-6.985 mm).
e.
INSTALLATION
NOTE
Perform steps 1 and 2 only if upper idler gearshaft was removed.
1.
Install thrustwasher (13) on upper idler gearshaft (14) and springpin (18).
2.
Apply lubricating oil to upper idler gearshaft (14) and position upper idler gearshaft on cylinder block front plate
(1).
3.
Using gear timing tool, aline timing marks on fuel injection pump gear (12), camshaft gear (19), and crankshaft (2).
TA708083
4-40
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