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TM 10-3930-659-34
4-3.
ENGINE ASSEMBLY REPLACEMENT (Cont).
b.
INSTALLATION
1.
Position suitable lifting device over engine assembly (8). Attach lifting sling to two engine lifting brackets (1) and raise
lifting device enough to support weight of engine assembly.
WARNING
Use extreme caution when handling heavy parts. Lifting device is required
when parts weigh over 50 lb (23 kg) for a single person lift, over 100 lb (45
kg) for a two person lift, and over 150 lb (68 kg) for a three or more person
lift. Keep clear of heavy parts supported only by lifting device. Failure to
follow this warning may cause serious injury or death to personnel.
NOTE
Engine assembly weighs approximately 1525 lb (692 kg).
2.
Slowly lift engine assembly (8) from engine stand or blocks, and position engine assembly over forklift truck.
3.
Install four resilient mounts (4) on engine assembly (8).
4.
Slowly lower engine assembly (8) into forklift truck.
5.
Connect engine-to-transmission universal joint to engine (see paragraph 4-46).
6.
Install four washers (3), screws (2), washers (6), and nuts (7) on engine assembly (8) and four frame brackets
(5).Torque screws to 270 Ib.-ft. (366 Nom).
7.
Remove suitable lifting device and lifting sling from engine assembly (8).
FOLLOW-ON TASKS:
Install engine oil pan heater, thermostat, and cable (see TM 10-3930-659-20).
Install engine coolant heater and cable (see TM 10-3930-659-20).
Install fuel tank-to-fuel transfer pump fuel line and fittings (see TM 10-3930-659-20).
Connect engine wiring harness (see TM 10-3930-659-20).
Install starter motor ground cable (see TM 10-3930-659-20).
Install accelerator cable and bracket (see TM 10-3930-659-20).
Install fuel injection pump-to-fuel tank fuel line and fittings (see TM 10-3930-659-20).
Install engine radiator (see TM 10-3930-659-20).
Install transmission oil cooler (see TM 10-3930-659-20).
Fill engine radiator with antifreeze (see TM 10-3930-659-20).
Install window washer assembly (see TM 10-3930-659-20).
Install engine starting aid bracket (see TM 10-3930-659-20).
Install engine starting aid line and fittings (see TM 10-3930-659-20).
Install air cleaner (see TM 10-3930-659-20).
Install fan (see TM 10-3930-659-20).
Install on-board crane support mast (see TM 10-3930-659-20).
Install right and left engine lower sideshields (see TM 10-3930-659-20).
Install right and left engine upper sideshields (see TM 10-3930-659-20).
Install outside cab heater hoses (see TM 10-3930-659-20).
Install engine hood (see TM 10-3930-659-20).
Install engine oil drain tube (see paragraph 4-17).
Fill engine with engine oil (see LO 10-3930-659-12).
4-9
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