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TM 10-3930-659-20
Table 4-1. Mechanical Troubleshooting (Con't).
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 5.
Check engine Idle speed (see STE/ICE-R Test G04).
WARNING
Diesel fuel is combustible. DO NOT smoke or allow open flame near fuel tank.
Failure to follow this warning will result in death or serious Injury to personnel. If
you are burned, Immediately seek medical aid.
Step 6.
Perform fuel system tests (see STE/ICE-R Tests NG31 and GO10).
Step 7.
Check fuel injection pump metering valve for sticking.
Lightly tap fuel injection pump housing with soft hammer. If engine starts, notify Direct Support
Maintenance.
Step 8.
Inspect cylinder head valve for proper clearance (see paragraph 5-1).
Adjust cylinder head valves (see paragraph 5-1).
WARNING
Before attempting to remove or replace any part of exhaust system, allow exhaust
system to cool. Failure to follow this warning will result in serious burns.
Step 9.
Inspect muffler for restrictions.
Remove muffler (see paragraph 5-27) and run engine (see TM 10-3930-659-10). If engine
operation is normal, replace muffler (see paragraph 5-27).
Step 10.
Check fuel injection pump static timing (see paragraph 5-26).
Adjust fuel injection pump static timing (see paragraph 5-26).
If engine still does not develop full power, notify Direct Support Maintenance.
4.
ENGINE EMITS EXCESSIVE BLACK OR GRAY EXHAUST SMOKE.
WARNING
If NBC exposure is suspected, all air filter media should be handled
by personnel wearing protective equipment. Consult your NBC
Officer or NBC NCO for appropriate handling or disposal
procedures.
Step 1.
Check for lit engine air filter indicator light.
If engine air filter indicator light is lit, clean or replace air cleaner (see paragraph 5-9).
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