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TM 10-3930-659-20
Section III. GENERAL MAINTENANCE INSTRUCTIONS
Paragraph
Page
Number
Paragraph Title
Number
2-7
General ..........................................................................................................
2-3
2-8
Work Safety ...................................................................................................
2-4
2-9
Cleaning Instructions ......................................................................................
2-4
2-10
Preservation of Parts ......................................................................................
2-6
2-11
Painting .........................................................................................................
2-6
2-12
Inspection Instructions ....................................................................................
2-6
2-13
Disassembly and Assembly Instructions..........................................................
2-7
2-14
Repair Instructions .........................................................................................
2-7
2-15
Lubrication Instructions ..................................................................................
2-8
2-16
Application of Adhesives ................................................................................
2-8
2-17
Standard Tool Requirements .........................................................................
2-9
2-18
Tagging Wires and Hoses ..............................................................................
2-9
2-19
Soldering .......................................................................................................
2-10
2-20
Heat Shrinkable Tubing .................................................................................
2-11
2-21
Electrical Ground Points ................................................................................
2-11
2-22
Lines and Ports ..............................................................................................
2-12
2-23
Antiseizing Tape ............................................................................................
2-12
2-24
Tubes and Compression Fittings.....................................................................
2-13
2-25
Lockwire ........................................................................................................
2-13
2-26
Fluid Disposal ................................................................................................
2-14
2-27
Multimeter .....................................................................................................
2-15
2-28
Electrical Repair ............................................................................................
2-20
2-29
Hydraulic System Warm-up ...........................................................................
2-25
2-7.
GENERAL.
a.
These general maintenance Instructions contain general shop practices and specific methods you must be
familiar with to properly maintain the M544E Forklift Truck. You should read and understand these practices and
methods before performing any Unit Maintenance procedures.
b.
Before beginning a task, find out how much repair, modification, or replacement is needed to fix the
equipment. Sometimes the reason for equipment failure can be seen right away and complete teardown is not
necessary. Disassemble equipment only as far as necessary to repair or replace damaged parts.
c.
In some cases, a part may be damaged during removal. If the part appears to be good, and other parts
behind it are not defective, leave it in place and continue with the procedure. Here are a few simple rules:
(1)
Do not remove dowel pins or studs unless loose, bent, broken, or otherwise damaged.
(2)
Do not remove bearings or bushings unless damaged. If you need to remove them to access parts
behind, carefully pull out bearings and bushings.
(3)
Replace all gaskets, lockwashers, locknuts, seals, cotter pins, and preformed packings.
2-3
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