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TM 10-3930-653-14&P
4-2-5.
ENGINE ASSEMBLY
4-2-5-1.
PRECAUTIONS
WARNING
Dry cleaning solvent P-D-680 is toxic
and flammable. Wear protective
goggles and gloves and use only in a
well ventilated area. Avoid contact
with skin, eyes, and clothes and dont
breath vapors. Do not use near open
flame or excessive heat. If you
become dizzy while cleaning with
solvent, get fresh air immediately and
get medical aid. If contact, with skin
or clothing is made, flush with water.
If contact with eyes is made, wash
your eyes with water and get medical
aid immediately.
WARNING
Compressed air used for cleaning
purposes will not exceed 30 OSI. Use
only with effective chip guarding and
personal
protective
equipment
(goggles/shield, gloves, etc.).
(1) Thoroughly clean all components and make sure
that all oil passages are clear to prevent clogging.
(2) Properly lubricate all sliding or rotating parts such as
bushings. etc. with engine oil.
(3) As a general rule, new packing, oil seals, gaskets,
etc. should be applied at time of reassembly.
(4) Apply sealant to portions where there is leakage
and/or sealant was used before disassembly to prevent
water and oil from leaking.
(5) Make sure that tools, work tables, etc. are clean and
free from dirt, grime and oil.
(6) Provide all parts and tools required for assembly and
place them in close proximity to work area wherever
possible.
(7) Carefully observe prescribed tightening torques and
tightening sequence where applicable.
(8) Make sure that all components are properly matched
by cylinder and are applied according to proper cylinder
4-2-5-2.
PISTON AND
CONNECTING RODS
(1) ASSEMBLY
Assemble pistons, piston pins and connecting rods
on the designated cylinder.
Fig. 4 -75. Installing Piston Pin
Fig. 4-76. Assembling Piston and
Connecting Rod
Note:
a.
Piston
pin
is
pressed
into
connecting rod, with fitting force
of 9.5 to 1.5 tons. When
pressing
piston
pin
into
connecting rod, apply engine oil
to
pin
and
small
end
of
connecting rod.
b.
Arrange
so
that
oil
jet
of
connecting
rod
big
end
is
directed toward right side of
cylinder block.
c.
Be sure to install piston in
cylinders with front mark of
piston head toward front of
engine.
d.
Arrange connecting rods and
caps so that cylinder numbers
face in same direction.
4 - 42
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