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TM 10-3930-653-14&P
4-1-3-3. IGNITION SYSTEM
(1)
CHECKING BATTERY
WARNING
The electrolyte in the battery is a sulfuric acid solution.
Be careful not to drip electrolyte on you or equipment. If
electrolyte spills on you, splash affected areas with water
to flush electrolyte. Get medical attention at once.
CAUTION
Never allow flame or sparks near the battery filler holes.
Explosive hydrogen gas may be present.
Engine must be shut down when filler ports are open.
Check the electrolyte level in each battery
cell.
Permissible value
Fully charged value
(at 20°C, 68°F)
Frigid
Over 1.22
1.28
climates
Tropical
Over 1.18
1.23
climates
Other
Over 1.20
1.26
climates
Clean the top of battery and terminals with a solution
of baking soda. The top of the battery must be clean to
prevent current leakage between terminals and from
positive terminal to hold-down clamp.
In addition to current leakage, prolonged accumulation of
acid and dirt on the top of the battery may cause
corrosion of straps. After tightening terminals, coat them
with
petrolatum
(vaseline)
to
protect
them
from
corrosion.
(1)
Unscrew each filler cap and inspect fluid level. If
the fluid is low. add distilled water to bring the level up
approximately 10 to 20 mm (0.39 to 0.79 in) above the
plates. Do not overfill.
(2)
Measure the specific gravity of battery electrolyte
before adding distilled water.
(2)
CHECKING DISTRIBUTOR BREAKER POINT
Fig. 4-7. Checking Distributor
Point Gap
Remove distributor cap and inspect points for
excessive
burning
or
pitting.
Replace
points
if
necessary. Use a point file to clean contact area and
remove scale from points. Adjust distributor point gap.
Filing is for cleaning purposes only. Do not attempt to
remove all roughness. Adjust distributor dwell angle on
all engines.
Distributor point gap:
0.45 to 0.55 mm
(0.018 to 0.022 in)
Dwell angle:
49° to 55°
(3)
CHECKING
AND
ADJUSTING
IGNITION
TIMING
With distributor vacuum line disconnected and lift
truck operating at normal idle speed or below, set ignition
timing.
The timing can be observed by the stationary pointer
at front cover and the grooves on crankshaft pulley with a
device called a stroboscopic light (also referred to as a
timing light).
Note that the pulley groove is graduated 5° per scale
division in terms of the crank angle. The top dead center
is located to the extreme left as viewed from the
inspectors side.
4 - 11
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