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TM 10-3930-653-14&P
(6)
OVER-RUNNING CLUTCH ASSEMBLY
Inspect pinion assembly and screw sleeve. Screw
sleeve must slide freely along armature shaft splines. If
damage is found or resistance is felt when sliding, it must
be repaired. Inspect pinion teeth. If excessive rubbing is
found on teeth, it should be replaced. Flywheel ring gear
also must be inspected.
Fig. 4-166. Over-Run Clutch Assembly
(7)
BRUSH HOLDER TEST FOR GROUND
Using a circuit tester, place one test probe onto
negative side brush holder and another onto positive
side. If tester shows continuity, brush holder is shorted
to ground. Replace an insulator or brush holder.
Fig. 4-167. Testing Brush for Ground
(8)
PINION CASE BEARING METAL
Inspect bearing metal for wear or side play. If
clearance between bearing metal and armature shaft is
more than 0.2 mm (0.008 in), replace metal. Press in a
new bearing and adjust clearance to 0.03 to 0.10 mm
(0.0012 to 0.0039 in). Bearing metal should be pressed
in so that end of bearing metal is flush with gear case.
(9)
MAGNETIC SWITCH ASSEMBLY
(1)
Using a circuit tester, check continuity between "S"
terminal of magnetic switch and switch body metal.
It continuity does not exist, shunt coil is opened.
Replace switch assembly.
(2)
In the same manner as above, check continuity
between terminals "S" and "M". If continuity does not
exist, series coil is opened. Replace switch assembly.
4-7-3-6. ASSEMBLY
Reassembly starting motor in the reverse sequence
of disassembly.
When assembly, be sure to apply grease to the
gear case and rear cover bearing metal, and apply oil to
pinion slightly.
4-7-3-7. TEST
(1)
PERFORMANCE TEST
Starting motor should be subjected to a "no-load"
test whenever it has been overhauled to ensure that its
performance will be satisfactory
4-99
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