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TM 10-3930-653-14&P
4-7-2-2.
Alternator and regulator
Condition
Probable cause
Corrective action
No output
Sticking brushes
Free, replace brush and brush spring.
Dirty brushes and slip rings
Clean brushes and slip rings
Loose connections or broken leads
Tighten or solder connection
Replace leads
Open stator winding.
Repair or replace stator
Open rotor winding.
Replace rotor
Open diodes
Replace diodes
Shorted rotor
Replace rotor
Shorted stator
Repair or replace stator
Grounded "BAT" terminal
Replace insulator
Broken fan belt.
Replace belt
Excessive output
Broken neutral point wire (color of wire
Replace wire
is white).
Faulty voltage regulator
Check regulator operation
Poor grounding of alternator and voltage
Tighten terminal connection
regulator "E" terminal
Broken ground wire (color of wire is
Replace wire
black).
Low output
Loose or worn fan belt
Tighten or replace belt
Sticking brushes
Free; replace brushes and spring it
necessary
Low brush spring tension
Replace brush spring
Faulty voltage regulator
Check regulator operation
Dirty slip rings
Clean slip ring
Partial short, ground, or open in stator
Replace stator
winding.
Partial short or ground of rotor winding
Replace rotor
Open diode or faulty diode
Replace diode
Noisy alternator
Loose mounting
Tighten mounting bolts
Loose drive pulley
Tighten pulley
Faulty ball bearings
Replace bearing.
Improperly seated brushes
Seat brushes properly.
4-90
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