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TM 10-3930-644-14&P
It is common practice to replace, rather than attempt to
CAUTION
repair a badly fractured counterweight.  But when the
Be certain that counterweight clears
truck is operated within reasonable stress limits and not
hydraulic pump during installation.
abused, such damage is highly unlikely.
Failure to use care will result in
unnecessary
destruction
of
E. INSTALLATION
equipment.
1. Ensure that rear of lift truck (counterweight
3. Carefully lower counterweight into mounting
mounting area) is clear of any obstructions prior
surfaces and keep enough tension in hoist to
to installation.
allow insertion and tightening of securing bolts.
(bolt), lockwashers and nuts (nut).  Refer to
NOTE in preceding Paragraph B, 200 HOUR
WARNING
INSPECTION.)
Be certain that hoist chain and lift are
adequately
rated
for
estimated
4. Replace grille and rear panel, if applicable, and
counterweight mass density. Do not
insert and tighten capscrews and lockwashers.
attempt  to  remove  or  Install  a
counterweight  with  a  hoist  rated
5. Ensure counterweight is properly secured and
below
estimated
counterweight
that hydraulic pump is intact.
mass.
2. Securely attach hoisting chains to counterweight
6. Slowly play out hoist chain until there is enough
(eyelets,  where  applicable),  then  lift  and
slack to disengage chain hooks. Remove hoist
maneuver  counter  weight  into  its  relative
chains.
mounting position on the lift truck frame.
2-93

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