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TM 10-3930-643-34
ENGINE, FUEL, EXHAUST AND COOLING TROUBLESHOOTING AND MAINTENANCE. (cont)
4-4.
Cylinder Head Assembly with Valves. (Sheet 6 of 18)
DISASSEMBLY/CLEANING/INSPECTION (cont)
11.
12.
13.
14.
15.
Using cleaning solvent P-D-680 and
brass wire brush, clean bores. Do not
clean valve guides with a brass wire
brush.
Blow out carbon deposits with
compressed air.
Clean valve guides with cleaning
solvent P-D-680 and a
nylon
brush
that has a slightly larger
diameter
than guide I.D.
Insert brush into
guide and with a turning motion, run
brush through to insure removal of
gum, carbon
deposits
and rust
preventive.
Clean six exhaust valves-small head
(13) and intake valves-large head
(14) with cleaning solvent P-D-680
and a brass wire brush.
Remove any
burrs from stem and grooves with
crocus cloth.
Dry all parts with compressed air.
Inspect cylinder head (6) for cracks
using Magnaflux or dye penetrant
method.
NOTE
If cracks are found, cylinder
head must be replaced.
16.
Using a 9/16 socket and socket
wrench handle,
install
injector
nozzles, thermostat housing
plate,
bottom pressure plate and new gasket
(7).
Plug ports for water tempera-
ture and sending switches.
Go to sheet 7
4-34
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