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TM 10-3930-638-24&P
4 - 4 . T R A N S M I S S I O N M A I N T E N A N C E ( c o n t )
d. Gear and Clutch Group (cont).
Clean
Bearings (4, 8, 13,
Inspect
21,25,34,37,39,
41,43 and 50)
STEP
LOCATION
ITEM
ACTION
REMARKS
CLEANING (cont)
18
Low clutch assembly
Clean
Use clean cloths moistened with cleaning
(17), third clutch
solvent P-D-680 to remove exterior oil
assembly (19), and
and/or dirt, then dry with clean cloths
forward clutch as-
sembly (48)
19
AU other parts
Use cleaning solvent P-D-680. Immerse
parts in cleaning solvent and move slowly
up and down until parts are thoroughly
cleaned. Dry thoroughly using moisture-
free compressed air or clean cloths
20
Inspect all rollers, cages and cups for wear,
chips, nicks, cracks, damage, and distor-
tion. If any of these conditions are ob-
served, replace bearing. After inspect-
tion, immerse in clean light oil and wrap
in clean lintless cloth or paper
21
Idler shaft and gear
Inspect
Inspect teeth on gears for wear, pits, nicks,
(5), low range
cracks and scores. Remove small nicks
gear (36), forward
with hone. Inspect overall for damage,
shaft gear (47)
distortion, and cracks. If any of these
conditions observed, replace gear
22
Output shaft (33)
Inspect
Check for bent condition. Check that
splines are not twisted or chipped. If
shaft is worn or any of the above condi-
tions observed, replace it
23
Output flange (12),
Inspect
Check for bent or worn condition. Check
and range shift
that internal splines are not bent or
hub (40)
chipped; if any of the above conditions
observed, replace part
24
All other parts
Inspect
Inspect for wear, cracks, distortion, pits,
nicks, scores and damage. If any of these
conditions observed, replace part
REASSEMBLY
25
Transmission
a. Output shaft oil
Lubricate and
Lubricate with OE10 (refer to
housing, front,
seal (53)
install
current lubrication order); then
forward clutch
apply thin coat of Permatex 2 on
bore
outer diameter of oil seal. Install oil
seal using sleeve. Oil seal is
properly installed when seal is flush
with front of housing
4-180 Change 1
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