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TM 10-3930-638-24&P
Section VI. HYDRAULIC LIFT SYSTEM MAINTENANCE
This section contains the information youll need to maintain the:
Control valve
Hydraulic cylinders
Mast and carriage assembly
It gives you instructions on how to troubleshoot problems and repair or
replace the components that are within the scope of direct support
maintenance.
Para
Para
Troubleshooting Index . . . . . . . . . . . . . . . . . . . 3-28
Rotation Cylinder Assembly . . . . . . . . . . . . . 3-30d
Hydraulic Lift System Troubleshooting . . . . . . . . 3-29
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . 3-30e
Hydraulic Lift System Maintenance . . . . . . . . . . . 3-30
Mast Assembly Maintenance. . . . . . . . . . . . . . . . 3-31
Control Valve . . . . . . . . . . . . . . . . . . . . . . . 3-30a
Carriage Assembly . . . . . . . . . . . . . . . . . . . . 3-31a
Tilt Cylinder Assemblies . . . . . . . . . . . . . . . . 3-30b
Side Shifter Frame and Rotation Bearing . . . . . 3-31b
Sideshift Cylinder Assembly . . . . . . . . . . . . . 3-30c
Inner and Outer Mast . . . . . . . . . . . . . . . . . . 3-31c
3-28. TROUBLESHOOTING SYMPTOM INDEX
Para/Malfunction Page
HYDRAULIC LIFT SYSTEM
Unable to lift a load (all other functions normal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29/1
3-194
Load drifts down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29/2
3-197
Unable to sideshift load (all other functions normal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29/3
3-197
Sideshift cylinder assembly operation sluggish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29/4
3-198
Unable to tilt load (another functions normal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29/5
3-199
Tilt cylinder assemblies operation sluggish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29/6
3-201
Unable to rotate load (another functions normal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29/7
3-201
Rotation operation sluggish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29/8
3-202
3-29. HYDRAULIC LIFT SYSTEM TROUBLESHOOTING
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. UNABLE TO LIFT A LOAD (ALL OTHER FUNCTIONS NORMAL)
NOTE
After completion of each check, lower forks until resting on ground.
Then, turn engine off.
3-194
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