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TM 10-3930-638-24&P
3-10. STARTER AND SOLENOID TROUBLESHOOTING (cont)
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
2. STARTER FAILS TO CRANK (cont)
Step 2. (cont)
a.
b.
c.
If ammeter indicates 6.5 to 7.0 amperes, remove
solenoid (para 3-13) and check for binding plunger
or defective spring.
If ammeter indicates more than 7.0 amperes, winding
is shorted or grounded. Replace solenoid (para 3-13).
If ammeter indicates less than 6.5 amperes, winding
has excessive resistance. Clean solenoid terminals
and repeat pull-in winding test. If ammeter still
indicates less than 6.5 amperes, replace solenoid
(para 3-13).
3-11. WIRING HARNESS TROUBLESHOOTING
NOTE
Refer to electrical system wiring schematic (appendix F), front
wiring harness illustration (para 3-15a), and rear wiring harness
illustration (para 3-15b).
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. MAJOR PORTION OF ELECTRICAL SYSTEM INOPERATIVE
Check for improper connection or defective connectors between front and rear wiring harnesses, IGNITION
switch and connector, and VEHICLE LIGHTS switch and connector.
If connections are correct, replace front wiring harness (para 3-15a) or rear wiring harness
(para 3-15b).
2. ONE ELECTRICAL CIRCUIT INOPERATIVE
Step 1. Disconnect harness lead(s) from affected component, and use an ohmmeter to check for open circuit
caused by breaks in wiring or faulty connectors.
a. If harness wire is broken, and wire is not accessible, replace wiring harness (para 3-15).
b. If harness wire is not broken, proceed to step 2.
3-92
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