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TM 10-3930-638-24&P
3-5. ENGINE MAINTENANCE (cont)
g. Cylinder Head (cont).
STEP
LOCATION
ITEM
ACTION
REMARKS
REMOVAL
1
Cylinder head
a. Two stud nuts (1)
Loosen and
(4) top
remove
b. 17 bolts (2)
Loosen and
remove
c. 19 washers (3)
Remove
d. Cylinder head (4)
Remove
e. Gasket (5)
Remove and
discard
f. Two studs (6)
Remove from
nut (1)
lNSPECTION/REPAIR
2
Nuts (1), bolts (2),
Inspect
washers (3) and studs (6)
3
Pistons
Inspect
4
Cylinder block sleeves
Inspect
5
Cylinder block top surface Inspect and
measure
6
Cylinder head (4)
Inspect
7
Cylinder head bottom
Check warpage
surface
Remove nut (1) and stud (6) as an
assembly
From cylinder head (4)
Lift from engine block
Clean all gasket residue from cylinder
head and engine block
Remove only if required for replacement
Replace if worn, or if threads damaged
Replace if cracked, damaged, scored, and
clean carbon deposits (notify general
support maintenance)
Check taper and out-of-roundness with
bore gage. Replace sleeves if taper is
more than 0.002 inch or if out-of-
roundness is more than 0.001 inch (notify
general support maintenance)
Measure top surface using straight edge
and feeler gage. Replace block if top
surface varies more than 0.002 inch, or
if block is cracked, damaged or eroded
(notify general support maintenance)
Replace if expansion plugs eroded, head
cracked, or valves burned or damaged
Lay straight edge diagonally from corner
to corner and try to get a 0.006 inch feeler
gage under straight edge. Check at several
points. Reposition straight edge at
opposite corners and repeat checks.
Resurface cylinder head if warpage
exceeds 0.006 inch (notify general
support maintenance)
3-54
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