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Section II. (ORGANIZATIONAL) PREVENTIVE MAINTENANCE CHECKS
AND SERVICES (PMCS)
2-6. GENERAL
To insure that the forklift is ready for operation at all times, it
must be inspected within designated intervals so that defects
may be discovered and corrected before they result in serious
damage or failure. All deficiencies and shortcomings will be
recorded as well as the corrective action taken on DA Form
2404 at the earliest possible opportunity.
2-7. ORGANIZATIONAL PREVENTIVE
MAINTENANCE CHECKS AND SERVICES
a. The item numbers of the table indicate the sequence of
the PMCS. Perform at the intervals shown below:
(1) Do your (W) PREVENTIVE MAINTENANCE
weekly.
(2) Do your (Q) PREVENTIVE MAINTENANCE
Quarterly (every three months).
(3) Do your (S) PREVENTIVE MAINTENANCE
semiannually (every six months).
(4) Do your (A) PREVENTIVE MAINTENANCE an-
nually (once every year).
b. If something doesnt work, troubleshoot it with the in-
structions in this manual or notify your supervisor.
c. Always do your preventive maintenance in the same or-
der, so it gets to be a habit. Once youve had some practice,
youll spot anything wrong in a hurry.
d. If anything looks wrong and you cant fix it, write down
on your DA Form 2404. If you find something seriously
wrong, report it to direct support as soon as possible.
WARNING
Dry cleaning solvent P-D-680 is toxic and
flammable.
Wear protective goggles and
gloves and use only in well ventilated area.
Avoid contact with skin, eyes and clothes and
dont breathe vapors. Do not use near open
flame or excessive heat. If you become dizzy
while using cleaning solvent, get fresh air im-
mediately and get medical aid. I contact with
skin or clothing is made, flush with water. If
contact with eyes is made, wash your eyes with
water and get medical aid immediately.
WARNING
AIR - Compressed air, used for cleaning pur-
poses, will not exceed 30 psi. Use only with ef-
fective chip guarding and personnel protective
equipment (goggles/shield/gloves, etc.).
(1) Keep it clean: Dirt, grease, oil and debris only get in
the way and may cover up a serious problem. Clean as you
work and as needed. Use dry cleaning solvent (P-D-680) to
clean metal surfaces. Use soap and water when you clean
rubber or plastic material.
(2) Bolts, nuts and screws: Check that they are not loose,
missing, bent or broken. You cant try them all with a tool,
of course, but look for chipped paint, bare metal or rust
around bolt heads. Tighten any that you find loose.
(3) Weld: look for loose or chipped paint, rust or gaps,
where parts are welded together. If you find a bad weld, re-
port it to direct support.
(4) Electric wires and connectors: Look for cracked or
broken insulation, bare wires and loose or broken connec-
tors. Tighten loose connections and make sure the wires are
in good condition.
(5) Hoses and fluid lines: Look for wear, damage and
leaks. Make sure clamps and fittings are tight. Wet spots
show leaks, of course, but a stain around a fitting or connec-
tor can mean a leak. If a leak comes from a loose fitting or
connector, tighten it. If something is broken or worn out,
either correct it or report it to direct support (refer to MAC
chart)
e. It is necessary for you to know how fluid leaks affect
the status of your equipment. The following are definitions
of the types/classes of leakage you need to know to be able to
determine the status of your equipment. Learn and be famil-
iar with them and REMEMBER- When in doubt, notify your
supervisor.
Leakage definitions for Organizational PMCS
Class I
Class II
Class III
Seepage of fluid (as indicated by wetness or
discoloration) not great enough to form
drops.
Leakage of fluid great enough to form
drops, but not enough to cause drops to
drip from the item being checked/in-
spected.
Leakage of fluid great enough to form
drops that fall from the item being checked/
inspected.
2-3
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