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- TECHNICAL MANUAL
- DIRECT SUPPORT AND GENERAL
SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS
- TABLE OF CONTENTS
- TABLE OF CONTENTS - CONT
- TABLE OF CONTENTS - CONT
- SECTION I. INTRODUCTION
- Explanation of Columns.
- Maintenance Code
- Recoverability Code
- Special Information.
- How to Locate Repair Parts.
- Figure 1. Roll Over
Protective Structure
- GROUP 0100 ROLL OVER
PROTECTIVE STRUCTURE USABLE ON CODE
- Figure 2. Tool Box
- GROUP 0200 TOOL BOX
- Figure 3. Seat Assembly
- GROUP 0300 SEAT ASSEMBLY
- Figure 4. Exhaust System
- GROUP 0400 EXHAUST SYSTEM
USABLE ON CODE
- Figure 5. Air Intake
Assembly
- GROUP 0500 AIR INTAKE
ASSEMBLY USABLE ON CODE
- GROUP 0500 AIR INTAKE
ASSEMBLY USABLE ON CODE - CONT
- Figure 6. Floodlight
Assembly
- GROUP 0600 FLOODLIGHT
ASSEMBLY
- Figure 7. Headlight
Assembly
- GROUP 0600 HEADLIGHT
ASSEMBLY
- Figure 8. Clearance Marker
Light
- GROUP 0600 CLEARANCE MARKER
LIGHT
- Figure 9. Blackout
Headlight
- GROUP 0600 BLACKOUT
HEADLIGHT
- Figure 10. Stoplight
- GROUP 0600 STOPLIGHT
- Figure 11.
Stoplight-Tailight, Blackout
- GROUP 0600
STOPLIGHT-TAILLIGHT,BLACKOUT
- Figure 12. Horn and Buzzer
- GROUP 0600 HORN AND BUZZER
- Figure 13. Battery,
Retainer and Cables
- GROUP 0600 BATTERY,RETAINER
AND CABLES
- Figure 14. Wiring Harness
- GROUP 0600 WIRING HARNESS
- GROUP 0600 WIRING HARNESS -
CONT
- Figure 15. Instrument Panel
- GROUP 0600 INSTRUMENT PANEL
- Figure 16. Engine Hood and
Panels
- GROUP 0700 ENGINE HOOD AND
PANELS
- Figure 17. Fenders and Side
Panels
- GROUP 0700 FENDERS AND SIDE
PANELS
- GROUP 0700 FENDERS AND SIDE
PANELS - CONT
- Figure 18. Engine Control
Group
- GROUP 0800 ENGINE CONTROL
GROUP
- GROUP 0800 ENGINE CONTROL
GROUP - CONT
- Figure 19. Console Covers
and Controls
- GROUP 0900 CONSOLE COVERS
AND CONTROLS
- GROUP 0900 CONSOLE COVERS
AND CONTROLS - CONT
- Figure 20. Cockpit Covers
and Floor Plate
- GROUP 1000 COCKPIT COVERS
AND FLOOR PLATE
- Figure 21. Manifold
Plumbing
- GROUP 1100 MANIFOLD
PLUMBING
- GROUP 1100 MANIFOLD
PLUMBING - CONT
- Figure 22. Brake Valve
Plumbing
- GROUP 1100 BRAKE VALVE
PLUMBING
- Figure 23. Brake Plumbing
- GROUP 1100 BRAKE PLUMBING
- Figure 24. Brake Adjuster
- GROUP 1100 BRAKE ADJUSTER
- Figure 25. Brake Valve
- GROUP 1100 BRAKE VALVE
- GROUP 1100 BRAKE VALVE -
CONT
- Figure 26. Steering and
Selector Valve Plumbing
- GROUP 1100 STEERING AND
SELECTOR VALVE PLUNBING
- Figure 27. Steering
Plumbing
- GROUP 1200 STEERING
PLUNBING
- GROUP 1200 STEERING
PLUNBING - CONT
- Figure 28. Steering
Cylinder
- GROUP 1200 STEERING
CYLINDER
- Figure 29. Oscillating
Cylinder Plumbing
- GROUP 1300 OSCILLATING
CYLINDER PLUMBING
- GROUP 1300 OSCILLATING
CYLINDER PLUMBING - CONT
- Figure 30. Oscillating
Cylinder
- GROUP 1300 OSCILLATING
CYLINDER
- Figure 31. Suction Line
Pluming
- GROUP 1400 SUCTION LINE
PLUMBING
- Figure 32. Spool Valve
Controls
- GROUP 1500 SPOOL VALVE
CONTROLS
- Figure 33. Hydraulic Return
Manifold
- GROUP 1600 HYDRAULIC
MANIFOLD
- Figure 34. Side Shift
Cylinder Plumbing
- GROUP 1700 SIDE SHIFT
CYLINDER PLUMBING
- Figure 35. 2 Spool Control
Valve
- GROUP 1800 SPOOL CONTROL
VALVE
- GROUP 1800 SPOOL CONTROL
VALVE - CONT
- Figure 36. Extension
Cylinder Plumbing
- GROUP 1900 EXTENSION
CYLINDER PLUMBING
- Figure 37. Extension
Cylinder Assembly
- GROUP 1900 EXTENSION
CYLINDER ASSEMBLY
- Figure 38. Slave Cylinder
Plumbing
- GROUP 2000 SLAVE CYLINDER
PLUMBING
- Figure 39. Slave Cylinder
Assembly
- GROUP 2000 SLAVE CYLINDER
ASSEMBLY
- Figure 40. Tilt Cylinder
Plumbing
- GROUP 2100 TILT CYLINDER
PLUMBING
- Figure 41. Tilt Cylinder
Assembly
- GROUP 2100 TILT CYLINDER
ASSEMBLY
- Figure 42. Lift Cylinder
Plumbing
- GROUP 2200 LIFT CYLINDER
PLUMBING
- GROUP 2200 LIFT CYLINDER
PLUMBING - CONT
- Figure 43. Lift Cylinder
Assembly
- GROUP 2200 LIFT CYLINDER
ASSEMBLY
- Figure 44. 3 Spool Control
Valve
- GROUP 2300 SPOOL CONTROL
VALVE
- GROUP 2300 SPOOL CONTROL
VALVE - CONT
- Figure 45. Carriage
Assembly
- GROUP 2400 CARRIAGE
ASSEMBLY
- GROUP 2400 CARRIAGE
ASSEMBLY - CONT
- Figure 46. Side Shift
Cylinder Assembly
- GROUP 2400 SIDE SHIFT
CYLINDER ASSEMBLY
- Figure 47. Boom Assembly
- GROUP 2400 BOOM ASSEMBLY
- Figure 48. Engine and
Transmission Plumbing
- GROUP 2500 ENGINE AND
TRANSMISSION PLUMBING
- GROUP 2500 ENGINE AND
TRANSMISSION PLUMBING - CONT
- Figure 49. Transmission Oil
Filter
- GROUP 2500 TRANSMISSION OIL
FILTER
- Figure 50. Differential
Plumbing
- GROUP 2600 DIFFERENTIAL
LOCK PLUMBLING
- Figure 51. Differential
Lock Pedal
- GROUP 2600 DIFFERENTIAL
LOCK PEDAL
- Figure 52. Differential
Lock Cylinder Assembly
- GROUP 2600 DIFFERENTIAL
LOCK CYLINDER ASSEMBLY
- Figure 53. Hydraulic Brake
Accumulator Assembly
- GROUP 2700 HYDRAULIC BRAKE
ACCUMULATOR ASSEMBLY
- Figure 54. Hydraulic System
Oil Tank
- GROUP 2800 HYDRAULIC SYSTEM
OIL TANK
- Figure 55. Vacuum Pressure
Relief Value
- GROUP 2800 VACUM PRESSURE
RELIEF VALVE
- Figure 56. Fuel Tank Group
- GROUP 2900 FUEL TANK GROUP
- GROUP 2900 FUEL TANK GROUP
- CONT
- Figure 57. Parking Brake
- GROUP 3000 PARKING BRAKE
- GROUP 3000 PARKING BRAKE -
CONT
- Figure 58. Broke Pedel
Linkage
- GROUP 3100 BRAKE PEDAL
LINKAGE
- Figure 59. Axle Disconnect
- GROUP 3200 AXLE DISCONNECT
- Figure 60. Throttle Linkage
- GROUP 3300 THROTTLE LINKAGE
- Figure 61. Throttle Pedal
and Mounting Plate
- GROUP 3300 THROTTLE PEDAL
AND MOUNTING PLATE
- Figure 62. Transmission and
Inching Controls
- GROUP 3400 TRANSMISSION AND
INCHING CONTROLS
- Figure 63. Selector
Controls
- GR0UP 3500 SELECTOR
CONTROLS
- Figure 64. Selector Value
- GROUP 3500 SELECTOR VALVE
- Figure 65. Steering Gear
- GROUP 3600 STEERING GEAR
- GROUP 3600 STEERING GEAR -
CONT
- Figure 66. Three Position
Cylinder
- GROUP 3700 THREE POSITION
CYLINDER
- Figure 67. Steering Linkage
and Valve
- GROUP 3800 STEERING LINKAGE
AND VALVE
- Figure 68. Power Steering
Valve
- GROUP 3800 POWER STEERING
VALVE
- Figure 69. Rear Drag Link
- GROUP 3900 REAR DRAG LINK
- Figure 70. Front Drag Link
- GROUP 3900 FRONT DRAG LINK
- Figure 71. Steering Linkage
- GROUP 3900 STEERING LINKAGE
- Figure 72. Battery Hood and
Support
- GROUP 4000 BATTERY HOOD AND
SUPPORT
- Figure 73. Cockpit
- GROUP 4100 COCKPIT
- Figure 74. Engine Hydaulic
Pump
- GROUP 4200 ENGINE HYDRAULIC
PUMP
- Figure 75. Single Hydaulic
Pump
- GROUP 4200 SINGLE HYDRAULIC
PUMP
- GROUP 4200 SINGLE HYDRAULIC
PUMP - CONT
- Figure 76. Double Hydraulic
Pump
- GROUP 4200 DOUBLE HYDRAULIC
PUMP
- GROUP 4200 DOUBLE HYDRAULIC
PUMP - CONT
- Figure 77. Torque Converter
to Tranasmission Propeller Shaft
- GROUP 4300 TORQUE CONVERTER
TO TRANSMISSION PROPELLER SHAFT
- Figure 78. Transmission to
Rear Axle Propeller Shaft
- GROUP 4300 TRANSMISSION TO
REAR AXLE PROPELLER SHAFT
- Figure 79. Transmission to
Front Axle Propeller Shaft
- GROUP 4300 TRANSMISSION TO
FRONT AXLE PROPELLER SHAFT
- Figure 80. Transmission
Assembly
- GROUP 4400 TRANSMISSION
ASSEMBLY
- GROUP 4400 TRANSMISSION
ASSEMBLY - CONT
- GROUP 4400 TRANSMISSION
ASSEMBLY - CONT
- Figure 81. Inching Valve
- GROUP 4400 INCHING VALVE
- Figure 82. Transmission
Broke
- GROUP 4400 TRANSMISSION
BRAKE
- Figure 83. Transmission
Internal Parts
- GROUP 4400 TRANSMISSION
INTERNAL PARTS
- GROUP 4400 TRANSMISSION
INTERNAL PARTS - CONT
- Figure 84. Forward and 2nd
Clutch
- GROUP 4400 FORWARD AND 2ND
CLUTCH
- Figure 85. 4th Clutch
- GROUP 4400 4TH CLUTCH
- Figure 86. Reverse and 3rd
Clutch
- GROUP 4400 REVERSE AND 3RD
CLUTCH
- Figure 87. Low Clutch
- GROUP 4400 LOW CLUTCH
- Figure 88. Disconnect
Assembly
- GROUP 4400 DISCONNECT
ASSEMBLY
- Figure 89. Torque Converter
- GROUP 4500 TORQUE CONVERTER
- GROUP 4500 TORQUE CONVERTER
- CONT
- GROUP 4500 TORQUE CONVERTER
- CONT
- Figure 90. Converter
Charging Pump
- GROUP 4500 CONVERTER
CHARGING PUMP
- Figure 91. Radiator
- GROUP 4600 RADIATOR
- GROUP 4600 RADIATOR - CONT
- Figure 92. Rocker Arm Cover
Vent
- GROUP 4700 ROCKER ARM COVER
VENT
- Figure 93. Engine Support
and Lifting Bracket
- GROUP 4700 ENGINE SUPPORTS
AND LIFTING BRACKET
- Figure 94. Fuel Filter and
Lines (Secodary)
- GROUP 4800 FUEL FILTER AND
LINES (SECONDARY)
- Figure 95. Fuel Stainer
(Primary)
- GROUP 4800 FUEL STRAINER
(PRIMARY)
- Figure 96. Voltage
Regulator
- GROUP 4900 VOLTAGE
REGULATOR
- Figure 97. Generator
- Figure 97. Generator
- Figure 98. Starter
- GROUP 5100 STARTER
- GROUP 5100 STARTER - CONT
- Figure 99. Oil Filter
- GROUP 5200 OIL FILTER
- Figure 100. Belt Tightener
- GROUP 5300 BELT TIGHTENER
- Figure 101. Fan and Pulley
- GROUP 5300 FAN AND PULLEY
- Figure 102. Thermostat and
Water Connections
- GROUP 5400 THERMOSTAT AND
WATER CONNECTIONS
- Figure 103. Water Pump
- GROUP 5400 WATER PUMP
- Figure 104. Rocker Arm
Cover
- GROUP 5500 ROCKER AND COVER
- Figure 105. Manifold
- GROUP 5600 MANIFOLD
- Figure 106. Oil Pan and
Suction Tube
- GROUP 5700 OIL PAN AND
SUCTION TUBE
- Figure 107. Filler Pipe and
Dipstick
- GROUP 5700 FILLER PIPE AND
DIPSTICK
- Figure 108. Governor and
Fuel Pump
- GROUP 5800 GOVERNOR AND
FUEL PUMP
- Figure 109. Governor
- GROUP 5800 GOVERNOR
- Figure 110. Governor Cover
- GROUP 5800 GOVERNOR COVER
- Figure 111. Limiting Speed
Housing
- GROUP 5800 LIMITING SPEED
HOUSING
- Figure 112. Blower Air
Inlet Housing
- GROUP 5900 BLOWER AIR INLET
HOUSING
- Figure 113. Blower
- GROUP 5900 BLOWER
- GROUP 5900 BLOWER - CONT
- Figure 114. Oil Cooler
- GROUP 6000 OIL COOLER
- Figure 115. Injector Levers
and Tubes
- GROUP 6100 INJECTOR LEVERS
AND TUBES
- Figure 116. Fuel Injector
- GROUP 6100 FUEL INJECTOR
- Figure 117. Rocker Arms
- GROUP 6200 ROCKER ARMS
- Figure 118. Cylinder Head
- GROUP 6300 CYLINDER HEAD
- Figure 119. Piston and
Connecting Rod
- GROUP 6400 PISTON AND
CONNECTING ROD
- Figure 120. Oil Pump and
Front Cover
- GROUP 6500 OIL PUMP AND
FRONT COVER
- Figure 121. Front Cover and
Balance Shaft Pulley
- GROUP 6600 FRONT COVER AND
BALANCE SHAFT PULLEY
- Figure 122. Flywheel and
Housing
- GROUP 6700 FLYWHEEL AND
HOUSING
- Figure 123.Idler Gear
- GROUP 6800 IDLER GEAR
- Figure 124. Crankshaft
- GROUP 6900 CRANKSHAFT
- Figure 125. Camshaft and
Balance Shaft
- GROUP 7000 CAMSHAFT AND
BALANCE SHAFT
- Figure 126. Cylinder Block
- GROUP 7100 CYLINDER BLOCK
- Figure 127. Tire and Wheel
- GROUP 7200 TIRE AND WHEEL
- Figure 128. Axle Trunnions
- GROUP 7300 AXLE TRUNNIONS
- Figure 129. Tie Rod
- GROUP 7400 TIE ROD
- Figure 130. Planetary
Drive, Hub, and Gear
- GROUP 7400 PLANETARY DRIVE,
HUB, AND GEAR
- GROUP 7400 PLANETARY DRIVE,
HUB, AND GEAR - CONT
- Figure 131. Service Brake
- GROUP 7400 SERVICE BRAKE
- Figure 132. Steering
Support and Axle
- GROUP 7400 STEERING SUPPORT
AND AXLE
- Figure 133. Shift Control
- GROUP 7400 SHIFT CONTROL
- Figure 134. Differential
Pinon Bearings
- GROUP 7400 DIFFERENTIAL
PINION BEARINGS
- Figure 135. Differential
Carrier
- GROUP 7400 DIFFERENTIAL
CARRIER
- Figure 136. Main Frame and
Related Parts
- GROUP 7500 MAIN FRAME AND
RELATED PARTS
- GROUP 9501 BULK MATERIEL
- Section III. SPECIAL TOOLS
LIST
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
- SECTION IV. NATIONAL STOCK
NUMBER AND PART NUMBER - CONT
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