Click here to make tpub.com your Home Page

Page Title: Home Page

• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
• WARNING
• WARNING
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
• CHAPTER 1 INTRODUCTION
• LISTS OF ILLUSTATIONS
• LISTS OF ILLUSTATIONS-CONT.
• LISTS OF ILLUSTATIONS-CONT.
• CHAPTER 1 lNTRODUCTlON
• Section Il. DESCRIPTION AND DATA
• Section Il. DESCRIPTION AND DATA
• Figure 5-21. Rear Power Steering valve,removal,disassembly, reassembly and installation
• Table 1-1. Repair and Replacement Standards
• Table I-I. Repair and Replacement Stanadards-Continued
• Table I-I. Repair and Replacement Stanadards-Continued
• CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
• Table 2-2. Troubleshooting
• Table 2-2. Troubleshooting - Continued
• Table 2-2. Troubleshooting - Continued
• Section III. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND ASSEMBLIES
• Torque Converter Assembly
• Axle Assemblies
• Boom Assembly
• CHAPTER 3 REPAIR OF ENGINE
• Water Pump
• Oil Cooler
• Section Il. ELECTRICAL SYSTEM
• Voltage Regulator
• Figure 3-6.Oil cooler,disassembly and assembly
• Figure 3-7 engine generator disassembly and assembly
• Figure 3-8. Voltage regulator adjustment (sheet 1 of 5).
• Figure 3-8. Voltage regulator adjustment (sheet 2 of 5).
• Figure 3-8. Voltage regulator adjustment (sheet 3 of 5).
• Figure 3-8. Voltage regulator adjustment (sheet 4 of 5).
• Figure 3-8. Voltage regulator adjustment. (sheet 5 of 5).
• Figure 3-9. Starter, on-equipment testing
• Figure 3-10. Starter, disassembly and reassembly
• Figure 3-11.Fuel system schematic diagram
• Figure 3-13. Fuel injector timing
• Idle Speed Adjustment
• Blower Assembly
• Figure 3-17. Air inlet housing, disassembly and reassembly
• Figure 3-18. Blower assembly and blower drive and coupling
• Figure 3-19. Blower assembly, disassembly and reassembly
• Figure3-21. measuring motor lobe to housing clearance
• Blower Assembly
• Blower Drive and Coupling
• Rocker Arm Cover
• Fuel lnjector
• Fuel Injector Testing.
• Visual Inspection of Plunger
• Cleaning
• Inspection
• Rack and gear assembly.
• Fuel Pump
• Figure 3-29.Fuel injeto metering,from no-load to full load.
• Figure 3-32. Fuel injector, removal and installation
• Figure 3-34. Fuel injector mounted in test stand
• Governor
• Figure 3-38. Position of fuel flow pipes
• Figure 3-39. Placing injector in typical comparator
• Figure 3-41.Injector follower,spring and plunger removal and installation
• Figure 3-45.cleaning injector spray tip orifices
• Fuel Tank
• Removal
• Section IV. BASIC ENGINE REPAIR
• Figure 3-56. Fuel pump inner seal installation
• Figure 3-59.Governor assembly, disassembly and reassembly
• Cleaning and Inspection
• Figure 3-61. Fuel tank, disassembly and reassembly
• Reassembly and Installation
• Figure 3-63. Rocker arm, push rod and cam follower disassembly and reassembly
• Exhaust Manifold
• Cylinder Head
• Cam follower
• Fuel injector tube
• Leak Test
• Figure 3-75.Cylinder head prepared for pressured test.
• Exhaust valves
• Figure3-80. Exhaust valve guide installation
• Figure 3-83. Fuel injector Tube Installation
• Fuel injector tubes
• Push rods and cam followers
• Oil Pan
• Belt Tightener
• Crankshaft Pulley
• Front Trunnion Mount
• Lower Front Cover and Oil Pump
• Flywheel
• Figure 3-100.Lower front cover and oil pump installation
• Flywheel Housing
• Reassembly
• Connecting Rods
• Inspection and Repair
• Reassembly
• Camshaft, Balance Shaft and Bearings
• Removal of Camshaft and Balance Shaft
• Cleaning
• Figure 3-115. Spray nozzle removal
• Figure 3-117. Piston assembly cutaway view
• Reassembly of Camisnaft and Balance Shaft.
• Figure 3-120. Camshaft and balance shaft, disassembly and reassembly
• Idler Gear
• Installation
• Crankshaft and Main Bearings
• Figure 3-128. Idler gear installation
• Inspection and Repair
• Table 3-2. Crankshaft Dimensions
• Table 3-3. Main Bearing Shell Dimensional Data
• Installation of Main Bearings with Crankshaft Installed
• Cylinder liner
• Inspection and Repair
• Figure 3-135. Craftshaft inspection details
• Figure 3-136. Comparison of main bearing shells
• Figure 3-139. Crankskuft timing gear installation.
• Figure 3-141. Cylinder Liner Remover
• Cylinder Block
• Figure 3-147 Cylinder block, Disassembly and reassembly
• Inspection and Repair
• S e c t i o n I. TORQUE CONVERTER ASSEMBLY
• Impeller and Oil Baffle
• Figure 4-4. Charging pump, removal and installation
• Torque Converter Housing, Gears, and Pump Adapters
• Figure 4-7. Turbine, removal and installation
• Figure 4-8. Reaction member, removal and installation
• Figure 4-10. impeller and oil baffle, disassembly and reassembly
• Figure 4-10. Turbine and hub, disassembly and reassembly
• Converter Housing
• Figure 4-15 impeller and hub, disassembly and reassembly
• Figure 4-17. Output flange, removal
• Transmission Control Valve assembly
• Figure4-22.Output shaft disassembly
• Transmission Parking Brake
• Figure4-26.Output shaft reassembly
• Transmission Clutch Packs, Gears,and case
• Figure 4-30. Transmission control valve assembly, disassembly and reassembly
• Figure 4-31.transmission parking brake, removal and installation
• Figure 4-32.transmission parking brake, disassembly and reassembly
• Transmission Case Disassembly
• Low Clutch Disassembly
• Low Clutch Inspection and Repair
• Reverse and Third Clutch Reassembly
• Forward and Second Clutch Reassembly.
• Figure 4-33.Input shaft flange, removal and installation
• Pressure Checking
• Figure 4-38. Low clutch rear bearing, removal and installation
• Linkage Adjustment
• Figure4-41.Low clutch, removal and installation
• Figure 4-42. Output shaft and axle disconnect, disassembly and reassembly
• Figure 4-43 Output shaft removal
• Figure4-44. Transmission case, disassembly and reassembly
• Figure4-454. Front cover, disassembly and reassembly
• Figure4-46 Forward and second clutch, disassembly and reassembly
• Figure 4-47. Forward and second clutch, disassembly details
• Figure 4-48.Fourth speed clutch,disassembly and reassembly
• Figure 4-49. Fourth clutch disassembly details
• Figure 4-50. Reverse and third spped clutch, disassembly reassembly
• Figure 4-51.Low clutch, disassembly reassembly
• Figure 4-52. Low clutch, disassembly details
• Figure 4-51. Transmission case and tubes, disassembly and reassembly
• Figure 4-54. Tube installation details
• Figure 4-55. Low clutch reassembly details
• Figure 4-56. Fourth speed clutch reassembly details
• Figure 4-57. Forward and second speed clutch reassembly details
• Figure 4-58.Output shaft installation details
• Figure 4-59. Low clutch rear bearing installation
• CHAPTER 5 REPAIR OF DRIVE COMPONENTS
• Figure 5-3. Rear propeller shaft, disassembly and reassembly.
• Section II: FRONT AND REAR AXLE ASSEMBLIES
• Axle Assemblies
• Reassembly
• Figure 5-5.Axle assembly, disassembly and reassembly (sheet 2 of 8)
• Figure 5-5.Axle assembly, disassembly and reassembly (sheet 3 of 8)
• Figure 5-5.Axle assembly, disassembly and reassembly (sheet 4 of 8)
• Figure 5-5.Axle assembly, disassembly and reassembly (sheet 5 of 8)
• Figure 5-5.Axle assembly, disassembly and reassembly (sheet 6 of 8)
• Figure 5-5.Axle assembly, disassembly and reassembly (sheet 7 of 8)
• Figure 5-5.Axle assembly, disassembly and reassembly (sheet 8 of 8)
• S e c t i o n Ill. HYDRAULIC BRAKE SYSTEM
• Brake Assembly
• Automatic Brake Adjusters
• Brake Applicator Valve and Differential Pressure Switch.
• Test Procedure.
• Hydraulic Brake Accumulator Cylinder
• Figure 5-10. Brake valve, disassembly and reassembly
• Cleaning and Inspection
• Steering Cylinders
• Packing drag test
• Three-Position Cylinder
• Figure 5-15. Three position cylinder, disassembly and reassembly
• Rear Steering Pump
• Steering Gear Assembly
• Rear Power Steering Valve
• Rear Power Steering Valve-cont.
• Figure 5-19. Steering gear assembly, disassembly and reassembly
• Steering System Adjustment
• Steering System Adjustment-cont.
• Figure 5-22. Rear drug link, disassembly and reassembly
• Rear Drag Link
• CHAPTER 6 REPAIR OF MAIN HYDRAULIC SYSTEM
• Hydraulic Tilt Cylinder
• Piston leakage test.
• Hydraulic Lift CylinderiHydraulic Lift Cylinder
• Hydraulic Oscillating Cylinder
• Oscillating Cylinder Check Valve
• Hydraulic Slave Cylinder.
• Figure 6-8. Hydraulic tilt cylinder, disassembly and reassembly
• Figure 6-9. Hydraulic lift cylinder, removal and installation
• Figure 6-10. Hydraulic lift cylinder disassembly and reassembly
• Hydraulic Oil Reservoir
• Figure 6-12. Oscillating cylinder, disassembly and reassermbly
• Section Il. MAIN HYDRAULIC PUMP AND ENGINE DRIVEN PUMP
• Engine Driven Hydraulic Pump
• Engine Driven Hydraulic Pump-cont.
• Figure 6-16. Hydraulic side shiftcylinder, disassembly and reassembly
• Figure 6-17. Hydraulic extension cylinder, removal and installation
• Figure 6-18. Hydraulic extension cylinder, disassembly and reassembly
• Figure 6-19. Hydraulic oil reservoir, removal and installation
• Figure 6-20. Hydraulic oil reservoir, disassembly and reassembly
• Figure 6-21. Contamination indicator, removal, disassembly, reassembly, and installation
• Figure 6-21,Hydraulic suction lines removal, disassembly, reassembly, and installation
• Figure 6-23. Main hydraulic pump, disassembly and reassembly
• Figure 6-24. Engine driven hydraulic pump, disassembly and reassembly
• Section I. CARRIAGE AND BOOM ASSEMBLIES
• Frame, Hood and Panels
• Figure 7-2. Boom assembly, Disassembly and reassembly
• Figure 7-3. Frame, hood, and panels,disassembly and reassembly (sheet 1 of 2)
• Figure 7-3. Frame, hood, and panels,disassembly and reassembly (sheet 2 of 2)
• APPENDIX A REFERENCES
• Publication Indexes
• INDEX
• INDEX
• FO-1. Hydraulic diagram
• Distribution
• TM-10-3930-634-34
• BLANK PAGE
• BLANK PAGE
• REVERSE OF DA FORM 2O28-2
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• BLANK PAGE
• BLANK PAGE
• BLANK PAGE
• Distribution
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• BLANK PAGE
• REVERSE OF DA FORM 2O28-2
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• BLANK PAGE
• BLANK PAGE
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• REVERSE OF DA FORM 2O28-2
• BLANK PAGE
• REVERSE OF DA FORM 2O28-2