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• OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
• WARNING
• OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
• OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
• TABLE OF CONTENTS
• LIST OF ILLUSTRATIONS
• CHAPTER 1 INTRODUCTION
• Figure 1-1. Fork lift truck with shipping dimensions, right side view.
• Figure 1-2. Fork lift truck, left side view
• Tabulated Data
• Figure 1-3. Wiring diagram.
• Differences in Models
• CHAPTER 2 OPERATING INSTRUCTIONS
• Figure 2-1. Controls and instruments.
• Figure 2-2. Seat adjustment and battery receptacle.
• Figure 2-3. Starting the truck.
• Figure 2-4. Truck stopping instructions
• Lifting and Transporting a Load
• Figure 2-5. Lifting operation
• Figure 2-6. Lowering operation
• Section II. OPERATION UNDER UNUSUAL CONDITIONS
• CHAPTER 3 OPERATOR/ CREW MAINTENANCE INSTRUCTIONS
• Table 3-1. Operator Crew Preventive Maintenance Checks and Services.
• Section IV. MAINTENANCE OF TRUCK
• Brake Assembly
• CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
• Table 4-1. Maintenance and Operating Supplies
• Section III. REPAIR PARTS, SPECIAL TOOLS, AND EQUIPMENT
• Section V. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
• Section VI. TROUBLESHOOTING
• TRUCK DOES NOT MOVE WHEN ACCELERATOR IS DEPRESSED
• Section VII. RADIO INTERFERENCE SUPPRESSION
• Section VIII. ELECTRICAL SYSTEM
• Figure 4-3. Hourmeter and switches, removal and installation.
• Stoplight and Interlock Switches
• Figure 4-6. Headlight, removal and installation.
• Figure 4-8. Horn, installed view.
• Figure 4-9. Horn button, exploded view
• Figure 4-10. Battery service
• Fuses
• Figure 4-10.1. Battery connector, exploded view.
• Figure 4-11. Contactor box, installed view.
• Electrical Component Inspection
• Figure 4-13. Accelerator control box, installed view.
• Section IX. BRAKES
• Figure 4-14. Parking brake upper linkage and caliper assembly, installed view.
• Figure 4-15. Parking brake lower linkage and capliper assembly, installed view.
• Figure 4-16. Parking brake linkage adjustment.
• Figure 4-17. Checking brake caliper adjustment.
• Figure 4-18. Service brake pedal adjustment.
• Figure 4-19. Service brake master cylinder, exploded view.
• Figure 4-20. Service brake system bleeder screw.
• Figure 4-22. Service brake shoes, installed view.
• Service Brake Wheel Cylinder.
• Figure 4-24. Drive wheel, exploded view.
• Figure 4-25. Rear wheel, exploded view.
• Section XI. STEERING SYSTEM
• Figure 4-26. Steering system.
• Steering System Adjustments
• Figure 4-28. Spindle stop screw adjustment.
• Figure 4-29. Steering cylinder and drag link, exploded view.
• Section XII. FRAME AND SEAT
• Figure 4-30. Battery compartment covers, removal and installation.
• Overhead Guard
• Figure 4-32. Overhead guard, removal and installation
• Figure 4-33. Seat and mounting, exploded view.
• Figure 4-34. Seat assembly, exploded view.
• Section XIII. AXLE ASSEMBLIES
• Figure 4-35. Hydraulic system, schematic diagram.
• Hydraulic Control Valve
• Figure 4-37. Hydraulic pump switches installed view.
• Figure 4-38. Tilt cylinder, installed view.
• Figure 4-39. Tilt cylinder yoke, installed view.
• Figure 4-41. Flow regulator, installed view.
• Figure 4-42. Lift chains and carriage, installed view.
• Side Shift Cylinder
• Figure 4-44. Side shift cylinder, exploded view.
• Figure 4-45. Side shift hose reel, exploded view.
• Figure 4-45.1. Swivel block, exploded view.
• Hydraulic Reservoir Breather
• Figure 4-46. Hydraulic reservoir.
• Figure 4-46. Hydraulic reservoir.
• Hydraulic Filter Element Indicator
• Figure 4-49. Lifting fork, exploded view.
• APPENDIX A REFERENCES
• APPENDIX B MAINTENANCE ALLOCATION CHART
• Explanation of Columns in the MAC, Section II.
• Section II. MAINTENANCE ALLOCATION CHART
• Section II. MAINTENANCE ALLOCATION CHART - Continued
• Section II. MAINTENANCE ALLOCATION CHART - Continued
• Section II. MAINTENANCE ALLOCATION CHART - Continued
• Section II. MAINTENANCE ALLOCATION CHART - Continued
• Section II. MAINTENANCE ALLOCATION CHART - Continued
• Section II. MAINTENANCE ALLOCATION CHART - Continued
• Section II. MAINTENANCE ALLOCATION CHART - Continued
• SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR AN/GRC-240
• APPENDIX C BASIC ISSUE ITEMS LIST AND ITEMS
• INDEX
• INDEX
• BLANK PAGE
• TM-10-3930-631-12
• Distribution
• Distributor
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS