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• DEPARTMENT OF THE ARMY TECHNICAL MANUAL
• WARNING PAGE
• Direct Support and General Support Maintenance Manual
• Direct Support and General Support Maintenance Manual
• TABLE OF CONTENTS
• LIST OF ILLUSTRATIONS
• LIST OF ILLUSTRATIONS - Continued
• CHAPTER 1 INTRODUCTION
• Tabulated Data
• Figure 1-1. Electrical schematic diagram.
• Figure 1-2. Hydraulic diagram
• Figure 1-3. Transmission and torque converter hydraulic system diagram.
• CHAPTER 1 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
• Table 2-1. Troubleshooting
• Table 2-1. Troubleshooting - CONT
• Table 2-1. Troubleshooting - CONT
• Table 2-1. Troubleshooting - CONT
• Section III. GENERAL MAINTENANCE
• Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS
• Figure 2-2. Hydraulic liner.
• installation.
• Transmission
• Use the following procedure to align the torque converter.
• Rear Axle Assembly (Steering)
• CHAPTER 3 REPAIR OF THE ENGINE
• Figure 3-1. Carburetor assembly.
• Governor
• Figure 3-3. Governor, exploded view.
• Section II. REPAIR OF THE ENGINE LUBRICATION SYSTEM
• Cleaning and Inspection.
• Installation.
• Oil Pressure Valve Adjustment
• Section IV. REPAIR OF THE ENGINE COMPONENTS
• Figure 3-7. Cylinder head and valve.
• Inspect the valve seat inserts
• Timing Gear Assembly
• The specified clearance is 0.003-0.008 inch.
• Figure 3-11. Flywheel and flywheel housing. exploded view.
• Install the wear sleeve (4) as follows:
• Camshaft and Camshaft Bearings
• Pistons and Connecting Rods
• Cleaning, Inspection and Repair.
• Perform the following measurements and inspections on the connecting rod.
• Crankshaft and Main Bearings
• Inspect the main bearings as follows:
• Reassembly and Installation.
• Cylinder Block and Cylinder Sleeves
• Reassembly and Installation.
• CHAPTER 4 REPAIR OF TRANSMISSION, STEERING AND DRIVE COMPONENTS
• Torque Converter
• Cleaning, Inspection and Repair.
• Transmission Gear Case Assembly
• Figure 4-5. Transmission gear case assembly, exploded view.
• Cleaning. Inspection and Repair.
• Check the pump pressure. See figure 4-9.
• Table 4-1. Hydraulic Pressures.
• Transmission Control Valve
• Figure 1-12. Control valve. exploded view.
• Section II. REPAIR OF FRONT AXLE ASSEMBLY
• Front Axle Assembly (Drive)
• Differential and Carrier Assembly
• Figure 4-15. Differential and carrier assembly, exploded view.
• Cleaning, Inspection and Repair.
• Figure 4-16. Differential tooth pattern.
• Section III. REPAIR OF REAR AXLE
• Figure 4-17. Rear axle assembly, exploded view.
• Figure 4-18. Pivot arm bearings.
• Section IV. REPAIR OF SERVICE BRAKES
• Cleaning, Inspection and Repair.
• Wheel Cylinder
• Pedal. Brake and Inching
• Hydraulic adjustment
• Section V. REPAIR OF WHEEL ASSEMBLIES
• Bearing cups.
• Section VI. REPAIR OF STEERING SYSTEM
• Steering Gear Assembly
• Figure 4-27. Steering wheel. column and valve, exploded view.
• Polish the flat surfaces of the metering section of the control valve.
• Reassembly.
• Steering Cylinder
• Steering Cylinder - CONT
• CHAPTER 5 REPAIR OF ELECTRICAL AND HYDRAULIC COMPONENTS
• Cleaning, Inspection and Repair.
• Stator checking procedure.
• Diode replacement.
• Starting Motor
• Section II. REPAIR OF HYDRAULIC COMPONENTS
• Table 5-1. Alternator Specifications
• Cleaning, Inspection and Repair.
• Reassembly
• Control Valve
• Cleaning and Inspection.
• Control Levers and Linkage
• Cleaning, Inspection and Repair.
• Primary Lift Cylinder
• Cleaning, Inspection and Repair.
• Secondary Lift Cylinder
• Cleaning. Inspection and Repair.
• Installation.
• CHAPTER 6 REPAIR OF THE BODY
• Figure 6-1. Mast assembly, exploded view.
• Installation.
• Carriage and Backrest Assembly
• Forks
• APPENDIX A REFERENCES
• INDEX
• INDEX - Continued
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• TM-10-3930-624-34
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• By Order of the Secretary of the Army:
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