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TM 10-3930-623-34
4. Alternator (22).
4-64. ENGINE WITH ACCESSORIES.
4-65. REMOVAL PREPARATIONS . The engine will be
5. Starter (23).
hoisted out of engine compartment from above. The
procedure which follows permits removal without
6. Engine
mounted
electrical
components.
removing the mast or transmission and drive axle. Refer
Additionally, all service procedures for the alternator are
to TM 10-3 930-623-12, for removal instructions for
covered in the referenced publication.
chassis parts referred to below, and proceed as follows:
4-70.
ENGINE
MOUNTED
ACCESSORIES,
1. Tilt mast back, and with carriage fully lowered,
DISASSEMBLY.
place a block under the carriage so mast cannot tilt
forward.
2. Remove overhead guard.
4-72. IGNITION DISTRIBUTOR.
3. Remove
engine
compartment
cover
and
4-73. REMOVAL.
counterweight.
NOTE
4. Drain cooling system and remove radiator.
Turn crankshaft until timing lines up
with indicator. Remove distributor
5. Drain hydraulic tank. Remove lift and tilt control
cap and check if rotor points to the
valve return line to the tank.
no. 1 spark plug wire position, if not
rotate crankshaft one full revolution
6. Remove battery and battery tray.
and check rotor. Scribe alignment
mark on distributor and cylinder head
4-66. ENGINE REMOVAL.
and opposite rotor tip to insure
correct reassembly.
1. Drain engine crankcase, replace drain plug and
arrange a chain hoist sling to lifting eye.
1. Remove spark plug and coil high tension wiring
and shielding (2 through 8, figure 4-19) and low voltage
2. Make all disconnections indicated on figure
primary cable (1) from distributor cap and shield (10).
2. Remove nut (15) and washer (14) holding clamp
3. Remove 12 cap screws and washers (20 and
(13) to cylinder head and withdraw the distributor
21, figure 4-11) which attach engine to transmission.
assembly from engine.
4. Draw engine straight rearward until torque
4-74. DISASSEMBLY.
converter hub is free of transmission input shaft splines
and lift engine free of truck. Mount engine in a work
1. Clamp distributor (16, figure 4-19) in soft jaw
stand for subsequent procedures.
vise to disassemble.
2. Remove shield adapter ring (11) and distributor
4-67.
ENGINE
MOUNTED
ACCESSORIES,
cap (10) from distributor. Pull rotor (17) from shaft cam
REMOVAL.
(32).
4-68. Before removing accessories and other external
engine parts (see figure 4-18) remove accumulated
3. Remove capacitor (20), bracket (21), point
loose dirt from the assembly by careful use of a steam
contact set (18) and breaker plate (26).
cleaner, or solvent with rags, brushes and a scraper as
required.
4. Remove distributor advance parts; holddown
plate (28), cam (32), springs (30), weights (31) and
4-69. Removal instructions are given in TM10-3930-623
washer (38).
12 for engine mounted accessories listed below.
5. Drive out pin (34) attaching drive coupling (33)
1. Hydraulic pump.
to shaft (35). Pull shaft from housing (39). Remove oil
seal (40).
2. Fuel filter, fuel pump and carburetor (6 and 9,
4-75. CARBURETOR.
3. Water pump (54)
4-76. REMOVAL.
Refer to TM 10-3930-623-12.
4-20
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