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TB 43-0142
(7) Corrosion. Corrosion will often occur internally before there is any visible external
evidence on the rope surface. Pitting of wires is a cause for immediate rope removal. A slight
discoloring of rust merely indicates a need for lubrication. By contrast, severe rusting is grounds for
immediate rope replacement.
(8) Kinks. Kinks are permanent distortions caused by loops drawn too tightly. Ropes with
kinks must be removed from service.
(9) Basketing. In some cables with longer lays or smaller diameter wires, the outer layer of
wires or strands can loosen when bent with no load applied. In many instances the rope can be gently
worked back and forth to resume its original configuration. If the rope does not resume its original
shape with a load heavy enough to straighten the rope, the rope must be replaced.
(10) Heat Damage. Extended exposure to a fire can result in loss of internal lubrication or
even a loss in strength of the rope. Obvious scorching is grounds for rope replacement.
(11) Protruding Core. If, for any cause, the rope core protrudes from an opening between
the strands, the rope is unfit for service and should be replaced.
(12) Electric Arc. Rope that has been in contact with a live power line or lightening may have
wires that are fused, discolored, and/or annealed; any of the preceding is justification for rope
replacement.
b. Allow Steel Chain Slings.
(1) All chains shall be manufactured and tested by the chain manufacturer in accordance
with ASTM Specification for Alloy Steel Chain A391 -65 (ANSI G61 .1-1966). Other grades of proof
tested steel chain include Proof Coil, BBB Coil, and Hi-Test Chain. These grades are not
recommended for overhead lifting and therefore are not covered by this bulletin.
(2) Hooks, rings, oblong links, pear shaped links, welded or mechanical coupling links, and
other attachments shall have a rated capacity at least equal to that of the alloy steel chain with which
they are used. Homemade links, makeshift fasteners formed from bolts, rods, etc., and other such
attachments shall not be used. Mechanical coupling links or low carbon steel repair links shall not be
used to repair broken lengths of chain.
(3) Inspection shall be made on a link by link basis with the chain collapsed. If any link does
not hinge freely with the adjoining link, or if obvious signs of stretch are detected, the assembly shall
be removed from service. If wear at any point of any chain link exceeds that shown in Table C-2, the
assembly shall be removed from service. Sharp transverse nicks should be rounded out by grinding. If
the depth of the gouge or rounded out portion exceeds the values shown in Table C-2, the assembly
shall be removed from service.
(4) When new, chains should be calibrated for length in sections of from 1 to 3 feet long
(section should have a minimum of 5 links). At each inspection, the increase in length of the chain
section shall be measured and entered into the maintenance records; refer to paragraph 6e(s).
Reduce the rated capacity by 2 percent for each I percent increase in length. Hoist chains shall be
removed from service when a 5 percent increase in length occurs and sling chains shall be removed
from service when a 10 percent increase in length occurs.
C-6
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