TM    55-3930-660-14 Table 3-2. Bill of Materials for Transport by Railcar (Fig 3-1) Item Quantity Description Wire rope (8 loops required) Cable  clamps (clips) Thimbles Lumber (nominal sizes) 2 x 4 in. 2 x 6 in. 2 x 8 in. 2 x 10 in. Nails 16d Protective Material Strapping About  160 ft 16 32 16 36 ft* 12 ft* 96 ft* 32 ft* 4 pounds 2 pounds About 12  ft2 25 ft 1/2-in., improved plow steel, 6X19 class, IWRC (indepen- dent wire rope core) or wire- strand core, nominal break- ing  strength  23,00  pounds; Fed  Spec  RR-W-410  NSN 4010-00-272-8848 5/8-in., Type I, single-saddle, wire-rope clamp, Fed Spec FF-C-450 1/2-in., Crosby heavy-duty or one that exceeds Fed Spec FF-C-450  strength  require- ments. 1/2-in., Type III (heavy) split oval  construction  (open  pat- tern);  Fed  Spec  FF-T-276 Douglas-fir, or comparable; Fed  Spec  MM-L-751 Common, steel, flathead; bright or cement-coated; Fed Spec   FF-N-105 Waterproof  paper  (tar  paper) 20d About Nonmetallic  banding required) When 5/8-in. cable is used, the following quantitites apply: Wire rope About 5/8-in., improved plow steel, (4 loops 70 ft 6x19 class, IWRC (indepen- dent wire rope core) or wire- strand core, nominal break- ing strength 35,800 pounds; Fed  Spec  RR-W-410  NSN 40 1 0 - 7 6 3 - 5 6 02 Cable clamps 8 3/4-in., Type I, single-saddle, (clips) wire-rope clamp, Fed Spec FF-C-450 16 5/8-in., Crosby heavy duty or one that exceeds Fed Spec FF-C-450  strength  require- ments. Thimbles 8 5/8-in., Type III (heavy) split oval construction (open pat- tern);  Fed  Spec  FF-T-276. Use of thimbles is optional on the VRRTFL fittings. Table  3-3.  Tiedown  Procedures  for  Securing  6K  VRRTFL  on Flatcar (Fig 3-1) Item Procedure Chain Install at indicated locations. The number of tiedowns chains used will depend on chain size/strength. Use eight 1/2-in. chains (4 in each direction), or twelve 3/8-in. chains (6 in each  direction). *NOTE* When chain-tiedown-equipped railcars are not available, wire rope and wooden block- ing must be used. Wire rope loops Cable clamps Thimbles Blocking Strapping Each tiedown is made from one piece of 1/2-in. wire rope (8 required), or 5/8-in. wire rope (4 required). Length as required (12 to 16 feet). Form a complete loop between forklift-truck tiedown provision and railcar stake pocket. The angle between the cables and railcar deck (as viewed from the side) should be as close to 45° as possible. The wire rope ends must over- lap at least 24 inches. Tension the wire rope by using two cable grippers and a chain-hoist (3-ton) or “come-along.” Space clamps 3-3/4-in. apart as shown. With 1/2-in. wire rope, use 1/2-in. cable clamps and alternately torque nuts to 65 ft-lb. (With 5/8- in. wire rope, use 5/8-in. cable clamps torqued to 95 ft-lb.) Use thimbles to protect cable at sharp bends. Attach to cable with cable clamps (5/8-in. clamps on 1/2-in. thimbles and 3/4-in. clamps on 5/8-in. thimbles). Thimbles are optional for the VRRTFL fittings. Position and nail blocking to railcar. Band operators’ cab to keep door closed in-transit. *NOTE* To   develop   full   cable   loop   working strength,   cable   clamp   nuts   must   be torqued to: 65 ft-lb on 1/2-in. clamp nuts. 95 ft-lb on 5/8-in. clamp nuts. To  ensure  proper  torque,  alternately torque both nuts. *Linear 3-2

Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business