The separator plates have external teeth and clutch plates have internal teeth. The
plates do not have a right or wrong side for installation.
Install four clutch plates (107) and four separator plates (108) into shaft assembly (99). Begin
with a separator plate and then a clutch plate. Continue by alternating plates. The last plate
must be a clutch plate.
Use care when installing snap and retaining rings. Snap and retaining rings are under
spring tension and can act as projectiles when released and could cause severe eye
Install clutch plate retainer (106) and snap ring (105) on shaft assembly (99).
Install appropriate pair of
alignment bars between weld
gear (102) and piston (113), as
required, to hold weld gear off
piston. Use either narrow or wide
side of bars to ensure that weld gear
is held off piston 1/16 in. (1.6 mm)
and at the same time engages all
clutch plates (107).
Install weld gear (102) on shaft
Using an assistant to spread snap
ring (104) use a bearing driver to
press bearing (103) onto shaft
assembly (99) and into weld
Install two snap rings (101). Ensure
that snap rings are fully in grooves
of shaft assembly (99).
(m) Use a bearing driver to press
bearing (100) onto shaft
Apply grease to three seal rings (98)
and install on shaft assembly (99).