TM 10-3930-671-24 9.2. Steering Column and Valve (Steering Gear) Description and Operation ..............................................................................F-405 Steering Troubleshooting ........................................ .......................................F-405 Steering Column & Valve Mounting ................................ ...............................F-406 Description and Operation NOTE The nomenclature used in describing service procedures   for   the   power   steering   system control   components   reflects   the   change   in technology  of  hydrostatic  steering  systems as   compared   to   manual   steering   systems, and  differs  in  some  areas  from  that  used  in the   Service   Parts   system.      In   the   Service Parts  Book  and  illustrations  in  this  manual, the  steering  column  and  valve  assembly  is referred to as the steering gear assembly; the steering   valve   (or   steering   control   unit)   is referred  to  as  the  power  steering  gear  box assembly; and the steering column is referred     to     as     the     steering     gear     shaft assembly. The  power  steering  control  unit  is  a  remote  positioning control   valve   that   senses   the   input   signal   from   the steering   handwheel,   multiplies   this   signal   to   assist   in reducing the steering effort and causes the steering axle to  turn  the  wheels  to  the  desired  position  by  supplying hydraulic pressure to the steering cylinder. The  steering  valve  is  connected  to  the  bottom  of   the steering column.  When the steering wheel is turned, it is linked mechanically to the steer  valve  spool  and  causes this spool valve to shift from its closed neutral position to a "turn" position that allows oil under pressure to flow to the steering cylinder. When  the  steering  handwheel  stops  turning,  centering springs   in   the   valve   automatically   center   the   spool, stopping the flow of oil pressure to the cylinder. The   low   pressure   oil   from   the   opposite   side   of   the steering cylinder is returned through the opposite port in the valve.  It is controlled by the same spool as the high pressure port. In  the  event  of  a  pump  failure,  the  steering  control  unit can generate sufficient hydraulic power by movement  of the  steering  handwheel  to  serve  as  a  limited  steering method.  An internal check valve automatically closes to divert  this  generated  oil  flow  to  the  proper  port  of  the steering    cylinder.        The    handwheel    turning    effort    is considerably higher, however, than with power steering. Steering Troubleshooting The  following  list  of  symptoms  and  possible  causes  are the most common steering system problems encountered. Troubleshooting Guide 1. High number of handwheel turns 1) Steering cylinder seal leakage 2) Worn steering valve 2. Handwheel steering effort too high 1) Relief valve setting too low 2) Axle load too heavy 3) Defective steering valve 3. Steering handwheel spins freely 1) Air in system (cavitation) 2) Low oil supply 3) Defective steering valve 4. Truck turns in wrong direction 1) Hydraulic lines not installed correctly 5. Handwheel kickback 1) Check valve faulty (or not in system) 2) Improperly timed steer valve 6. Slow steer response 1) Oil viscosity too heavy 2) Defective steering valve F-405

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