TM 10-3930-671-24 B. Trial Wheel End Assembly for Differential Bearing Preload Check (Pinion Gear Not Installed) The  purpose  of  this  trial  assembly  is  to  determine  the total combined shim pack thickness to be installed under the differential carrier bearings when  replacement  (new) parts have been installed. Later procedures for checking gear  backlash  and  tooth  contact  are  used  to  determine the  individual  shim  pack  thickness  to  be  installed  under each bearing cup. 1 - No New Parts Installed If  all  original  parts  are  reused,  use  original  shim  pack thickness and proceed to: D. Pinion Gear Installation 2 - New Parts Installed If   differential   carrier,   carrier   bearings,   or   wheel   end housings  have  been  replaced  (new),  use  the  following procedure: 1. Install the differential bearing shims and tapered bearing  cone  on  the  wheel  end  housing.  Start with original shim pack thickness. Note Force    a    small    shop    cloth    or    rag    into    the differential   side   gears   and   pinions   to   prevent them from turning. 2. Position the differential in the transmission case. 3. Mount  wheel  end  housings  to  the  transmission case  in  position  as  marked  at  disassembly.  Be sure   differential   and   bearing   cups   are   aligned with    bearings    on    wheel    end    housing.    Install attaching bolts and washers and tighten fully. 4. Temporarily  install  axle  shaft  into  side  gear  of the  differential  (w/side  gear  blocked  to  prevent turning). 5. Measure   the   differential   bearing   rolling-torque pre-load with a torque wrench. Correct preload torque: 15-20 lb-in. (1.7-2.3 N.M.) NOTE Remove  wheel  end   housings,   remove   bearing and   add   or   remove   differential   bearing   shims behind bearing cone to obtain the proper preload torque. Repeat above procedure. 6. After  correct  bearing  preload  is  set,  remove  the axle shaft and wheel end housings. 7. Remove differential assembly. Remove  shop  cloth  that  was  used  to  block  gears  from turning. F-367

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