TM 10-3930-671-24 3. To    remove    brush    assembly    from    the    rear housing,   grasp   field   terminal   and   gently   apply outward pressure to brush assembly to clear two positioning   tabs   on   rear   housing.      As   brush assembly clears tabs, continue to pull the brush assembly  down  and  away  from  housing  (Figure No.  20). FIGURE NO.  20. If   in   the   process   of   brush   removal,   the   brush   cover gasket (Figure No.  21) should become damaged or torn, it must be replaced and positioned properly. NOTE The brush shunt lead insulator insures     that     the     brush     assembly braided leads (Figure No.   21)  do  not touch  the  rear  housing  and  ground the     field.          Should     this     insulator become    damaged,    or    torn,    in    the removal  of  brush  assembly,  it  must be replaced and positioned properly. FIGURE NO.  21. BRUSH ASSEMBLY INSULATION TEST - A. Insulation  Test:    Connect  ohmmeter  or  a  test lamp (12 volts) to field terminal and bracket (test points A and D, as shown in Figure No.  22. Resistance  should  be  high  (infinite)  or  test  lamp  should not  light.    If  resistance  is  low,  or  test  lamp  lights,  brush assembly is shorted and must be replaced. Alternator   brush   is   constructed   of semi-soft material that is easily broken.    Use  care  not  to  chip  brush during testing. B. Continuity Test: Connect an ohmmeter to field terminal   and   brush   (test   points   A   and   C).      Use   an alligator clip to assure good contact to brush. Resistance  reading  should  be  zero.    Move  brush  and brush lead wire to make certain that the brush lead wire connections   are   not   intermittent.      Resistance   reading should   not   vary   when   brush   and   lead   wire   is   being moved around. C. Connect   ohmmeter   to   bracket   and   grounded brush (test points D and E).  Resistance reading should be   zero.      Repeat   same   test   on   brush   lead   wire   as described in paragraph "B". FIGURE NO.  22. F-286

Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business