TM 10-3930-671-24 CAUTION Check   and   be   sure   all   connecting parts, as necessary, have been detached from the engine and moved out of the way and that the hoist and supporting  equipment  are  safely  and securely attached to engine. 6. Carefully    separate    engine    from    transmission converter   housing   by   moving   engine   towards rear  of  truck  while  supporting  with  chain  hoist. Move   engine   far   enough   to   allow   the   torque converter  pilot  shaft  to  slip  out  of  flywheel  pilot hole.    It  may  be  necessary  to  use  prybars  to disengage   the   assemblies.      If   the   assemblies refuse  to  part,   check   to   be   sure   all   fasteners have been removed.  Note - The converter stays with  the  transmission.    Check  TA18  transaxles for converter pilot shaft spacer.  Spacer must be used when reinstalling engine. 7. Carefully  and  slowly  lift  the   engine   from   truck with  the  chain  hoist.    Watch  the  engine  as  it  is being moved to avoid bumping against truck and damaging engine components. 8. When engine is removed from truck, store it in a safe manner using adequate blocking to prevent it from tipping and falling. Engine Installation WARNING All  tools  and  lifting  equipment  must be  in  good  condition,  meet  the  load capacity requirements and have OSHA  labels  when  required.     Tools with defects can have failures causing severe injury or death. 1. Connect   an   OSHA   approved   lifting   cradle   or section   of   lift   chain   of   correct   capacity   to   the engine   lifting   eyes,   using   bolts   to   fasten   the chain  to  the  eyes.    Use  a  chain  hoist  to  lift  and handle engine. 2. TA18 transaxle.  Be sure the converter pilot shaft spacer is installed. NOTE Align  the  mating  holes  for  attaching the     flywheel     to     the     transmission torque converter as close as possible before starting the engine installation.        If    the    mounting    bolt holes  in  each  unit  are  aligned,  e.g., with  the  horizontal  and  vertical  axis, they  will  be  close  to  alignment  when the units are assembled together. 3. Be   sure   the   area   for   installing   the   engine   is cleared of all wiring, hoses or other obstructions. 4. Proceed to install engine in approximate reverse order of removal. ENGINE INSTALLATION CHECKLIST 1. Carefully lower engine into truck chassis.  Move engine forward to assemble to transaxle. 2. Install   flywheel   housing   or   mounting   plate   to transmission housing attachment. 3. Install     engine     flywheel     to     torque     converter attachment. 4. Install front engine support mountings. 5. Install fuel line(s) to engine. 6. Assemble  accelerator  control  rod  to  carburetor or  fuel  control.    Reconnect  choke  control  wire (gasoline). 7. Reconnect     wiring     connections     to     alternator, starter,   starter   relay,   coil,   and   engine   sending units. Reconnect wiring harness(es), as necessary. 8. Install radiator. 9. Install transmission cooling lines to the radiator. 10. Install upper and lower radiator hoses. Reconnect coolant overflow  line  to  radiator.    Fill radiator with specified coolant. 11. Install radiator upper support, engine compartment sound seal plate, sound seals, and radiator cover trim. 12. Install   and   reconnect   exhaust   pipe   to   engine. Install muffler and tail pipe assembly. 13. Install  air  cleaner  assembly.    Reconnect  intake air cleaner hose. 14. Install or reassemble and tighten main hydraulic control valve mounting plate. Reconnect selected hydraulic lines, as necessary. 15. Install  or  tighten  firewall.    Install  main  hydraulic valve cover. 16. Install top hood and seat assembly. 17. Install counterweight. 18. Install overhead guard. 19. Install battery, as necessary.  Reconnect battery (+)    cable    to    starter    connection.        Reconnect battery   ground   (-)   cable   to   engine   connection last. 20. Install  floor  boards.    Install  side  doors.    Close engine compartment. 21. After engine installation is completed, be sure to check   all   fluid   levels   e.g.,   engine   oil,   coolant, hydraulic fluid, etc. F-117 (F-118 blank)

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