24. Remove cover frame assembly (77) from forklift chassis (78) by removing three screws (79), three nuts (80), screw
(81), washers (82), and nut (83). Ground cable is detached when screw (81) on left side of frame is removed.
To avoid personal injury, use a hoist and get help when lifting the engine and transmission. Be-sure all
chains, hooks, etc. are in good condition and are of correct capacity. Be sure hooks are positioned
correctly. Always use a spreader bar when necessary. Do not side load lifting hooks.
Rear lifting hook on engine must not be used to lift the assembly engine and transmission. Use of the
rear lifting hook can result in injury to personnel and damage to the engine or transmission.
The center holes on each side of the engine flywheel housing are filled with silicone sealant. Sealant
must be removed those holes which will be used during lifting of the engine and transmission.
Attach lifting chain to each side of engine flywheel housing (88) as follows:
Install 1/2 inch washers (89) onto two 12mm x 3.0 bolts (90). Insert bolts through chain links of lifting chain.
Install one bolt (90) into hole nearest transmission on each side of flywheel housing (88), as shown in figure.
Thread bolts a minimum of one inch.
Attach lifting chain to hoist using shackles.
Locate front lifting bracket (91) on engine. Ensure bracket is securely fastened.
Connect lifting chain to front lifting bracket (91). Attach chain to hoist using shackle.
Adjust length of lifting chains so that transmission and engine mounts break free from chassis (78) at the same
time. Transmission and engine assembly must remain level while lifting.
Raise hoist to take up slack in chains. Readjust chains as required.
Release assembled engine and transmission (92) from forklift chassis (78) by removing screws (93), washers
(94), washers (95), washers (96), and nuts (97). Remove rubber mount (98) only if replacement is required.
Lift assembled engine and transmission (92) up off forklift chassis (78) and move to an appropriate work area for
Support the assembled engine and transmission (92) during disassembly by placing jack stands under engine
mounts (99) and mounting pads on flywheel housing (88). Adjust height of jack stands to keep engine level.