CYLINDER BLOCK - REPLACE
This task covers:
Tool Kit, Automotive Mechanics
Cup Plugs (5,6 and 7)
Inside Micrometer, 5 inch
Lint-Free Rags (App. B, Item 38)
Loctite #59241 (App. B, Item 45)
Torque Wrench, 175 lb. ft.
Loctite #277 (App. B, Item 44)
Engine removed from vehicle, para.
Connecting rods and bearings removed,
Valve tappets removed,para.3-17.
Crankshaft main bearings removed,
Camshaft and timing gears removed,
Engine oil cooler removed, para.
Crankshaft removed, para.3-8.
Flywheel housing and cover removed,
Cylinder head assembly removed,
REMOVE CAMSHAFT BUSHING AND EXPANSION PLUG.
Remove camshaft bushing (1) by driving bushing inward.
When removing camshaft expansion plug (2) in step b, below, use care
not to damage camshaft bore with drift. A damaged camshaft bore can
lead to premature camshaft wear.
Remove camshaft expansion plug (2) by driving against
inside face of plug with a hammer and a long drift.