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WATERPROOF CONNECTOR REPAIR
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TM-10-3930-660-24-2 Truck Forklift; 6 000 lb. Variable Reach Rough Terrain Manual
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ELECTRICAL GROUND POINTS
TM 10-3930-660-24-2
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
0313 00
RING TERMINAL REPAIR
1.
Remove ring terminal (38) from wire (34) by cutting through wire just behind heat shrink tubing (33).
2.
Cut heat shrink tubing (33) to length sufficient to cover tabs (36 and 37) of ring terminal (38) and 1/4 in. (6 mm) of wire
(34).
3.
Slide heat shrink tubing (33) back on wire (34).
4.
Using wire stripping tool, strip insulation of wire (34) to expose proper length of metal strands (35).
5.
Using crimping tool, securely crimp tabs (37) of ring terminal (38) over metal strands (35).
6.
Using crimping tool, crimp tabs (36) of ring terminal (38) over insulation of wire (34).
7.
Slide heat shrink tubing (33) over tabs (36 and 37) of ring terminal (38).
8.
Using heat gun, apply heat to heat shrink tubing (33) until tubing snugly conforms to ring terminal (38) and insulation of
wire (34).
36 37
38
33
34 35
409-1922
SPLICING WIRES
NOTE
The selection of crimping tool and type of splice connectors is optional. High quality splice connectors can
be expected to last the life of the vehicle.
1.
Inspect each end of wire (39). Trim insulation and metal strands (40) of wire back, as necessary, to ensure integrity of
wire.
2.
Using wire stripping tool, strip each end of wire (39) to expose length of metal strands (40) to suit type of splice connec-
tor (41) used.
NOTE
Perform steps 3 and 4 at each end of splice connector.
3.
Insert metal strands (40) of wire (39) fully into splice connector (41).
4.
Using crimping tool, securely crimp splice connector (41) to metal strands (40) of wire (39).
40
39
41
40
39
409-1923
0313 00-6

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