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STE/ICE-R WIRING HARNESS MAINTENANCE -832450177
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TM-10-3930-660-24-2 Truck Forklift; 6 000 lb. Variable Reach Rough Terrain Manual
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INSTALLATION -832450179
TM 10-3930-660-24-2
STE/ICE-R WIRING HARNESS MAINTENANCE - CONTINUED
0234 00
REMOVAL
NOTE
Tag all electrical leads before removing to ensure correct installation.
1.
Remove cover (1) from diagnostic connector (2) of STE/ICE-R wiring harness (3).
2.
Remove four nuts (4), lockwashers (5), washers (6), screws (7), chain of cover (1) and diagnostic connector (2).
3.
Remove four nuts (8), lockwashers (9), screws (10) and STE /ICE-R resistor connector (11). Discard lockwashers.
4.
Disconnect ring terminal (12).
5.
Remove nut (13), lockwasher (14), one ring terminal (15) and washer (16). Discard lockwasher.
6.
Disconnect two additional ring terminals (15).
7.
Disconnect three ring terminals (17).
8.
Disconnect two ring terminals (18).
9.
Disconnect ring terminals (19, 20 and 21).
10.
Disconnect connectors (22, 23, 24 and 25).
11.
Remove 12 tiedown straps that secure STE/ICE-R wiring harness (3) and remove harness.
TESTING AND INSPECTION
1.
Using an ohmmeter, check continuity of individual wires suspected of being open. Identify wire ends by the markers.
2.
Check connectors (2, 11, 22, 23, 24 and 25) for loose or broken pins.
3.
Check ring terminals for poor joints with wire and other defects.
INSTALLATION
1.
Position STE/ICE-R wiring harness (3) and connect connectors (22, 23, 24 and 25).
2.
Connect ring terminals (19, 20 and 21).
3.
Connect two ring terminals (18).
4.
Connect three ring terminals (17).
5.
Connect two ring terminals (15).
6.
Install additional ring terminal (15) with washer (16), new lockwasher (14) and nut (13).
7.
Connect ring terminal (12).
8.
Install STE/ICE-R resistor connector (11) with four screws (10), new lockwashers (9) and nuts (8).
9.
Install diagnostic connector (2) and chain of cover (1) with four screws (7), washers (6), new lockwashers (5) and four
nuts (4).
10.
Install cover (1) to diagnostic connector (2).
11.
Secure STE/ICE-R wiring harness (3) with 12 tiedown straps.
12.
Install STE/ICE-R resistor (WP 0086 00).
13.
Connect battery cables (WP 0107 00).
0234 00-2

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