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REMOVAL - CONTINUED -832450161
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TM-10-3930-660-24-2 Truck Forklift; 6 000 lb. Variable Reach Rough Terrain Manual
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MAIN WIRING HARNESS REPLACEMENT -832450163
TM 10-3930-660-24-2
CAB WIRING HARNESS MAINTENANCE - CONTINUED
0231 00
TEST AND INSPECTION
1.
Check continuity of individual wires suspected of being open using an ohmmeter. Identify wire ends by the markers.
2.
Check connectors (22 and 23) for loose or broken pins.
3.
Check grommets (26 and 27) for tears or deterioration.
4.
Check terminals and single connectors for poor joints with wire, or other defects.
INSTALLATION
NOTE
Connect all electrical leads as tagged during removal.
1.
Secure rear wire harness section (30) with eight cable clamps (17), six nuts (11), six new lockwashers (12), four new
lockwashers (13) and two flatwashers (16). Install grommet (27).
2.
Insert R.H. adjustable light wire terminal (29) through cab wall. Connect terminal (29) to R.H. adjustable light.
3.
Connect remaining six terminals (29) to devices indicated.
4.
Connect connectors (22 thru 25) to original locations. Install cable clamps (19 thru 21).
5.
Install two grommets (26) and grommet (27) to front harness section (28).
6.
Connect eleven connector (9), thirty-four connectors (8), six connectors (7), connectors (6), twenty-seven connectors (5)
and eighteen connectors (4) to devices indicated.
7.
Secure leads to heater stud with flatwasher (16) and nut (14).
8.
Secure leads to two ground studs under instrument panel with nuts (11), new lockwashers (13), flatwashers (16) and new
lockwashers (18).
9.
Connect forty-four female connectors (2) to male connectors (1).
10.
Insert L.H. adjustable light connector (2) through hole in cab wall and plug into L.H. adjustable light. Install grommet
(26) and four cable clamps (17).
11.
Connect battery cables (WP 0107 00).
END OF WORK PACKAGE
0231 00-4

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