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REMOVAL -832450078
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TM-10-3930-660-24-2 Truck Forklift; 6 000 lb. Variable Reach Rough Terrain Manual
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ENGINE LIFTING BRACKETS REPLACEMENT -832450081
TM 10-3930-660-24-2
ENGINE MOUNTS REPLACEMENT - CONTINUED
0211 00
CLEANING
See Cleaning instructions (WP 0316 00).
INSPECTION
See Inspection instructions (WP 0317 00).
INSTALLATION
1.
Install three new rubber mounts (21) into vehicle frame.
2.
Apply loctite to threads of capscrews (17 and 19).
3.
Install right front engine mount (16), capscrews (19) and new lockwashers (20). Securely tighten capscrews.
4.
Install left front engine mount (15), capscrews (19) and new lockwashers (20). Securely tighten capscrews.
5.
Position rear engine mount (11) to engine. Install and securely tighten six capscrews (17) and new lockwashers (18).
There are three capscrews (17) and new lockwashers (18) located on each side of the engine mount.
6.
If engine was lifted for engine mounts removal, slowly lower engine onto rubber mounts (21) and align engine mounts
(11, 15 and 16) to new rubber mounts (21).
7.
Install two capscrews (14), new rebound washers (13) and nuts (12).
8.
Install capscrew (10), new rebound washer (9) and nut (8).
9.
Torque three nuts (8 and 12) to 307 lb-ft (416 Nm).
10.
Remove lifting chains from engine.
11.
Install starter relay onto left front engine mount (15) with two capscrews (6), washers (7), new lockwashers (5) and nuts
(4). Connect relay ground lead under new lockwasher (5).
12.
Correctly connect electrical leads to starter relay (3).
13.
Connect transmission input shaft, if disconnected (WP 0119 00).
14.
Install muffler (WP 0051 00).
15.
Install radiator (WP 0053 00).
16.
Install engine covers (WP 0147 00).
17.
Install air cleaner (WP 0024 00).
18.
Connect batteries (WP 0107 00).
19.
Operate engine, check for loose mounts and excessive vibration (TM 10-3930-660-10).
END OF WORK PACKAGE
0211 00-3/(-4 Blank)

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