TM 10-3930-659-20 16-11.    HEATER CORE REPLACEMENT. This task covers: a. Removal b. Installation INITIAL SETUP: Equipment Conditions: Materials/Parts: •    Engine cooling system drained (see paragraph Rags (Item 27, Appendix C) 5-38). •    Cab fresh air filter door opened (see TM 10-3930- References: Cab rear panel removed (see paragraph 14-22). Tools/Test Equipment: General Safety Instructions: •    General mechanic's tool kit (Item 44, Appendix F) DO NOT perform heater core maintenance unless engine is cold. NOTE A suitable container should be used to catch any draining antifreeze.  Ensure that all spills are properly cleaned. a. REMOVAL WARNING Replacement  of  heater  core  should  only  be  performed  when  engine  Is  cool. NEVER  remove  clamps  or  heater  hoses  when  engine  Is  hot.    Pressurized steam, hot water, or coolant will cause serious burns. 1. Loosen two clamps (7) and remove water lines (6) from heater core (3). 2. Remove three screws (5), washers (4), and heater core (3) from heater housing (1). 3. If damaged, remove three seals (2) from heater housing (1). b. INSTALLATION 1. If removed, apply adhesive (Item 1, Appendix C) to three seals (2) and install seals on heater housing (1). 2. Install heater core (3) on heater housing (1) with three washers (4) and screws (5). 3. Install two water lines (6) on heater core (3) and tighten two clamps (7). 16-36

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