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TM 10-3930-644-14&P
5. Oil cooler should be periodically checked for
Cleaning at these intervals will reduce the possibility of
leaks or clogging.
clogging or overheating, and will minimize the necessity
of removing the radiator for special cleaning.  If hard
6. If any fractures or breaks are discovered during
water has been used, the necessity for cleaning is even
radiator inspection, then the radiator should be
greater, since lime deposits or scale will form in the
brazed for proper sealing.
radiator, cylinder head and block. This lime deposit is
detrimental to the engine and the radiator core.
D. INSTALLATION
1. Slide the radiator up into mounting position
Flushing the radiator will remove obstructions in the
within the counterweight, ensuring against any
radiator tubes and other water passages, which, if not
damage to filler neck or cooling fins.
removed, would eventually clog these passages.  It is
also important that the air passages between the
2. With  radiator  properly  aligned  tighten  two
radiator tubes be kept free rf obstructions and that the
capscrews through radiator mount to frame
exterior of the engine be kept free from thick deposits of
support bars.
dust and oil. The following procedure is recommended
to properly clean and flush the cooling system:
3. Install grille and secure grille and radiator with
two capscrews. Secure grille with two remaining
1. Sal Soda is a very effective and safe solvent for
capscrews.
removal of lime, scale and other foreign deposits
in the cooling system. It should be used in the
proportions indicated and according to the
NOTE
directions printed on the container in which it is
The oil cooler lines will have
to be
purchased.  Many good cleaning solvents for
replaced and tightened.
this purpose are on the market; they should
4. Replace the upper and lower radiator hoses and
always be used according to directions.
secure the retaining clamps.
If hoses are
cracked or cut, they must be replaced.
CAUTION
Never mix anti-freeze compounds or
5. After radiator is installed, measure the distance
inhibitors
with
any
cleaning,
between the leading edge of the fan blades and
neutralizing or flushing compounds
the radiator core.  This dimension should be
approximately 7/8". Also ensure that the cooling
2. After the solvent has been in the cooling system
fan is properly centered within the radiator
the prescribed length of time, the system should
shroud.
be completely drained, and after the engine has
cooled sufficiently, thoroughly flush with clean
6. Close the cooling system drain cocks beneath
water.
radiator and in engine block and fill system to
recommended capacity with coolant, replace the
3. The  use  of  certain  cleaning  compounds
radiator pressure cap and check for leaks.
resources the use of a neutralizer solution which
is usually packed and sold with the cleaning
compound, and should be used as directed.
NOTE
Allow engine to reach normal(160 F)
4. If radiator is badly clogged, then reverse flushing
operating
temperature.
The
is  required.
(Refer  to  Paragraph  C,
thermostat will then open and the
INSPECTION/SERVICE, this Topic).
coolant will flow into the engine.
Coolant level must then be 'topped-
5. After the cooling system has been cleaned or
up'.
flushed, and before new coolant is added to the
system, a complete inspection should be made
7. Replace the engine side panels and lower the
to detect and correct any leaks that may have
operator's seat.
been uncovered.
E. CLEANING AND FLUSHING
a. Inspect all hoses and fittings for signs of
It is recommended that the cooling system be cleaned at
deterioration. Replace as is necessary.
least twice a year, usually at the beginning of the cold
b. Check the cylinder head capscrews, hose
weather season and before the anti-freeze solution is put
clamps, and fitting connections.  Tighten
into the system.
or replace where necessary.
R-155-1
3-111

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