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TM 10-3930-638-24&P
CHAPTER 2
ORGANIZATIONAL MAINTENANCE PROCEDURES
CHAPTER OVERVIEW
The purpose of this chapter is to provide you with all needed
instructions and additional information to help you at the
organizational level keep the equipment in good repair.
Index
2 - 1 . C H A P T E R I N D E X
Section
I
II
III
IV
V
VI
VII
VIII
IX
X
Title
Page
Service Upon Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
(Organizational) Preventive Maintenance Checks and Services PMCS) . . . . . . . . . . . . . . . . 2-3
Troubleshooting index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Engine Fuel, Exhaust and Cooling Systems and Gages Maintenance . . . . . . . . . . . . . . . . . . 2-11
Electrical System Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
Power Train Maintenance.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-194
Brake System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-259
Wheels and Steering Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-319
Body, Cab and Roll Over Protective Structure Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 2-352
Hydraulic Lift System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-389
Section I. SERVICE UPON RECEIPT
Para
Handling New Equipment . . . . . . . . . . . . . . . . . . . . . 2-2
Servicing New Equipment . . . . . . . . . . . . . . . . . . . . . 2-3
2 - 2 . H A N D L I N G N E W E Q U I P M E NT
a. Unloading Instructions. Vehicle is shipped unboxed
and mobile on railcar with tiedowms over front and rear
axles.
(1) Remove blocking from front. rear, slid sides of
vehicle.
(2) Perform paragraphs 2-2b, 2-3c and 2-4b(1).
(3) Remove tiedowns and remove vehicle from
railcar.
b. Unpacking. Remove tape, banding, paper and other
packing materials. If necessary, remove tape from exhaust
pipe.
Para
Initial Checkout and Adjustment . . . . . . . . . . . . . . . 24
Movement to New Site . . . . . . . . . . . . . . . . . . . . . . . 2-5
2 - 3 . S E R V I C I N G N E W E Q U I P M E NT
WARNING
Dry cleaning solvent (P-D-680), used to clean
parts is toxic and flammable. Wear protective
goggles and gloves and use only in a well ventilated
area. Avoid contact with skin, eyes, and clothes
and don’t breathe vapors. Do not use near open
flame or excessive heat and don’t smoke when
using it. Failure to do so could cause serious
injury. If you become dizzy while using cleaning
solvent, get fresh air immediately, and get medical
attention. If contact with skin or clothes is made,
flush with large amounts of water. If contact
with eyes is made, wash eyes with water
immediately, and obtain medical aid immediately.
2-1
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