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TM 10-3930-632-12
Figure 4-57. Inching Brake Master Cylinder, Removal and Installation
a. Removal
pedals at rest in the full "up" position. Loosen locknuts
and turn the screws in or out as required.  Tighten
(1)  Remove the accelerator pedal from
locknuts when the correct adjustment is obtained.
floor plate.
(2)  Hold a ruler vertically against some
(2) Remove floor plate.
stationary point under the floor board so that the scale
(3) Disconnect hydraulic brake lines from
portion rests against the pedal pad of either pedal. Push
master cylinder.
CAUTION
on the pedal, by hand, noting the point at which
resistance is felt. The pedal should travel a minimum of
When disconnecting brake lines, take care to
1/8 inch and a maximum of 1/4 inch when resistance is
prevent dirt from entering the brake system.
felt. To adjust free play on either pedal, refer to figures
(4) Remove one or both master cylinders
4-56 and 4-57, and remove the clevis pin from the
as shown in figures 4-56 and 4-57.
WARNING
master cylinder push rod clevis. Loosen locknuts on the
clevis and turn clevis in or out as required.  Turning
Dry cleaning solvent, P-D-680, used to clean
clevis in will increase pedal free play; turning out will
parts is potentially dangerous to personnel and
decrease free play. Tighten locknuts and install clevis
property.  Avoid repeated and prolonged skin
pin when correct adjustment is obtained.
contact.
Do not use near open flame or
(3) Inspect the brake master cylinders for
excessive heat. Flash point of solvent is 100F.
cracks, leaks and faulty operation; replace if damaged.
-138F. (380 C. -60C.).
b. Cleaning and Inspection.
(4)  Inspect the brake lines for cracks,
dents, collapsed walls, restrictions, damaged threads,
(1)
Clean the exterior of the master
and other damage; replace damaged brake lines.
cylinders with a clean cloth dampened with dry cleaning
c. Installation.
solvent P-D-680.
(1) Install the master cylinders as shown in
(2)  Wipe the exterior of the brake lines
and fittings with a cloth dampened with dry cleaning
(2) Connect the brake lines as shown in
solvent P-D-680.  Flush the interior of the lines with
solvent. Blow dry with compressed air. To obtain the
(3) Bleed the brake system as outlined in
dimensions shown above, adjust the stop screws with
Change 1 4-73

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