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CHAPTER 3 OPERATOR/ CREW MAINTENANCE INSTRUCTIONS
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TM-10-3930-631-12 Truck Lift Fork EMD Solid Rubber Tired Wheels 4 000 Lbs Capacity 144 and 180 In Lift Army Model MHE 227 Manual
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Section IV. MAINTENANCE OF TRUCK
TM 10-3930-631-12
Table 3-1. Operator Crew Preventive Maintenance Checks and Services.
B-Before Operation
D-During Operation
A--After Operation
Time required --.5
Tim required--.9
Time required--.4
Interval and Sequence No.
ITEM TO BE INSPECTED
Work Time
PROCEDURE
(M H)
B
D
A
NOTE
Visually inspect for evidence of lubricant leaks concurrently with
daily service checks.
TIRES
Remove imbedded material, check for gouges and other damage
2
HORN
Check horn for operation (para 2-2)
0.1
3
LIGHTS
Check lights for proper operation (para 2-2)
0.1
4
FIRE EXTINGUISHER
Inspect for broken seal and correct pressure
0.1
INSTRUMENTS
Check that all instruments indicate within required ranges
0.2
2
CONTROLS
Check that all controls perform as required (para 2-2)
0.3
3
BRAKES
Check parking brake and service brakes to assure safe operation
0.2
4
UNUSUAL NOISES AND VIBRATION
Listen for unusual noises and check for excessive vibration. If
present, shut off truck and report to organizational maintenance.
0.2
1
BATTERY
Check electrolyte level. Fill to 5/8 inch above plates. Charg e
at regular rate (para 3-8)
0.4
Section III. TROUBLESHOOTING
listed.
3-5. General
b.  This manual cannot list all malfunctions that
a.
This  section  contains  troubleshooting
may occur, nor all tests or inspections and corrective
information for locating and correcting most of the
actions. If a malfunction is not listed or is not correctly
operating troubles which may develop in the fork lift
listed by corrective actions, notify your supervisor.
truck.  Each malfunction for an individual component,
3-6. Troubleshooting Chart
unit or system is followed by a list of tests or inspections
Malfunctions which may occur are listed in Table 3-2.
which will help you to determine probable causes and
Each malfunction stated is followed by a list of tests and
corrective actions to take.  You should perform the
inspections with the recommended corrective action.
tests/inspections and corrective actions in the order
Table 3-2. Troubleshooting
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1:  TRUCK DOES NOT MOVE WHEN ACCELERATOR IS DEPRESSED.
Step 1. Check control sequencing procedure.
Perform correct sequence.
Step 2. Check to see if emergency stop switch is depressed.
If stop switch is depressed, reset switch.
Step 3. Check for properly connected battery receptacle.
Connect battery receptacle.
Step 4. Check battery charge.
Charge battery if necessary.
3-2

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