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Section V. HYDRAULIC CONTROL VALVE
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TM-10-3930-630-34 Truck Lift Fork GED Solid Rubber Tired Wheels 4000 lbs Capacity 100 and 180 Inch Lift Manual
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Figure 3-7. Hydraulic control valve, disassembly and reassembly.
TM 10-3930-630-34
compressed air.
(3)  Place the hydraulic control valve on a
b. Inspect mating surfaces of section bodies for
clean work bench.
b. Disassembly.
paint or burring. Remove by light lapping.
c.  Inspect valve spools and bores for burs
and scoring. If burs or scoring are present remove with
NOTE
crocus cloth. If scoring is excessive the valve body and
Particular attention should be given
spool must be replaced.
to  identification  of  parts  for
d.  If springs were removed check for cracks,
reassembly as spools are selectively
wear, deformation or signs of weakness.
fitted to valve bodies and must be
e. Inspect valve sections for cracks, stripped
replaced in their original position.
threads or other damage. Replace all
Valve sections must be reassembled
defective parts as authorized.
in the same order.
3-20.
Hydraulic Control Valve, Reassembly and
(1)  Remove four nuts (1, fig. 3-7) and screws
Installation
(2) and separate the valve sections (23 and 39).
a.  Reassembly
Remove and discard packings (3 and 4) and seals (5)
NOTE
from between valve sections. Do not lose retainers (6)
Coat all parts with hydraulic oil (OE/
and shims (7).
HDO)  to  facilitate  assembly  and
(2)  Remove two screws (8) and lift retainer (9)
provide initial lubrication.
from the tilt section.
(1)  Install a new packing (45, fig 3-7) on
(3)  Remove sleeve (10) from tilt section bore
plug(44) and install plug in lift section (39) of control
and remove packing (11) from the sleeve.
valve. Tighten plug securely but do not overtighten.
(4)  Slide spool (12) out of bore and remove
(2)  Install a new packing (41) on relief valve
packings (13 and 15) and backup ring (14) from the
plug (40). Place relief valve (43) in bore of lift section,
grooves in the spool. Do not remove the centering
hex nut end up. Install spring (42) and plug (40). Tighten
spring (16) or washers (17) unless replacement is
plug securely, but do not over tighten.
necessary.
(3)  Install a new backup ring (36) and packing
(5)  Grip the stem of check valve plug (18) with
(35) on the check valve Plug (34) with the packing
a pliers and pull plug from the body of lift section (23).
toward the spring and ball. Place ball (38) and spring
(6)  Remove packing (19) and backup ring (20)
(37) in lift section body and install plug (34). Be certain
from plug (18). Remove spring (21) and ball (22) from
the hole in plug (34) lines up with the stud hole in the
the body of tilt section (23).
body of lift section (39).
(7)  Remove two screws (24) and remove
(4)  If the centering spring (32) was removed,
retainer (25) from lift section (39).
install spring (32) and washers (33) on spool (28).
(8)  Remove sleeve (26) from lift section bore
(5)  Install new packing (29 and 31) and backup
and remove packing (27) from the sleeve.
ring (30) in the grooves on the spool (28) in the bore of
(9)  Slide spool (28) out of the lift section bore
lift section (39).
and remove packings (29 and 31) and backup ring (30).
(6)  Install new packing (27) in sleeve (26) and
Do not remove centering spring (32) or washer (33)
install sleeve (26) and retainer (25). Install two screws
unless replacement is necessary.
(24) and tighten securely.
(10) Grip the stem of check valve plug (34) with
(7)  Install a new backup ring (20) and packing
a pliers and pull plug from the body of lift section (39).
(19) on check valve plug (18). Packing (19) must be
(11) Remove packing (35) and backup ring (36)
installed towards spring (21).
from plug (34). Remove spring (37) and ball (38) from
(8)  Place ball (22) and spring (21) in tilt section
the body of lift section (39).
(23) and install plug (18). Be certain the hole in plug (18)
(12) To remove relief valve in lift section (39),
lines up with the stud hole in the body of tilt section (23).
screw out plug (40) which retains relief valve (43).
(9)  If centering spring (16) was removed,
Remove packing (41) from plug and discard packing.
install spring (16) and washers (17) on spool (12).
(13) Remove spring (42) and relief valve (43)
(10) Install packing (13 and 15) and backup ring
from valve lift section.
(14) in the grooves on spool (12). Install spool (12) in
(14) Remove plug (44) and remove and discard
the bore of tilt section (23).
packing (45).
(11) Install new packing (11) on sleeve (10) and
install sleeve (10) and retainer (9). Install two screws (8)
3-19.
Hydraulic
Control
Valve,
Cleaning,
and tighten securely.
Inspection and Repair
a.  Clean  all  metal  parts  in  cleaning
compound,  solvent  (Fed.  Spec.  P-D-680).  Dry
thoroughly with
3-10

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