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(2)
Undercutting mica. After resurfacing the
commutator, undercut the mica to a depth of 0.025 to
0.032 inch below the commutator surface using a power-
driven undercutting tool (fig. 4-10). If a power-driven
tool is not available, the mica may be undercut by hand
as shown in figure 4-11.
Note. Use care in undercutting. Do
not widen the commutator slots by
removing metal from the segments,
and do not leave a thin edge of mica
next to the segments. Figure 4-11
illustrates good examples of good
and bad undercutting.
Figure 4-10. Undercutting mica using a power-driven
tool.
Figure 4-11. Undercutting mica using an alternate hand method.
(3)
Polishing the commutator. After the mica
has been undercut, remove all copper and mica particles
with compressed air. Polish the cornmutator in a lathe
with No. 2 / 0 sandpaper while the armature is rotating at
a speed of 1500 rpm.
b.
Repair of the Remaining Parts.
4-7
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