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Page Title: Master Cylinder Repair
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KEY to
1.
Hand brake cable
13.
Self-locking nut
2.
Hand brake cable
16.
Screw
3.
Cable clamp
17.
Lock washer
4.
Nut
18.
Brake mounting bracke
t
5.
Lock washer
19.
Screw
6.
Cable clip
20.
Lock washer
7.
hand brake spring
21.
Cable equalizer plate
8.
Pin
22.
Pin
9.
Hand brake spring clip
23.
Cotter pin
10.
Nut
24.
Washer
11.
Lock washer
25.
Link
12.
Sheave
26.
Pin
13.
Screw
27.
Cotter pin
14.
Washer
28.
Hand brake link
29.
Hand brake lever
Install a complete repair kit, using all parts furnished.
10-2.  Master Cylinder Repair
f. Install master cylinder and adjust position of push
a. Refer  to  TM  10-3930-627-12  for  removal
rod (33) to travel 1/32 inch to 3/32 inch, as pedal is
procedures.
pressed, before it contacts the piston (37).
b. Strip master cylinder of parts numbered 24 to 40 in
figure 10-2. Discard all nonmetallic parts and soft metal
10-3.
Brake Pedal Replacement
washers.
c. Wash all parts in alcohol, dry thoroughly and
a. Refer to figure 10-2 for details of brake pedal
inspect bore of master cylinder for rust pits or scratches.
d. If pits are found discard master cylinder. Remove
replacement.
b. After any linkage parts in the brake pedal
slight scratches with a brake cylinder hone.
e. Dry all parts thoroughly, wet them in new brake
components have been disturbed, recheck and adjust
the push rod free travel as in paragraph 10-2, step f.
fluid, and install all parts in reverse of disassembly
order.
10-3

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