Field frame.

(3) Commutator end bearing. Inspect bearing for wear.

Place armature in soft-jawed vise and mount

g. Specifications.

commutator end frame head on armature shaft. Shake

commutator end frame. Side movement indicates worn

Make ....................................................... Delco-Remy

bearing or worn armature shaft. Inspect to locate worn

Model ............................................................1102221

part. Replace defective bearing as authorized.

Rated volts ..............................................................12

Type ........................................................... Circuit "A"

(4) Brushes. Inspect brushes for excessive wear

Rotation ...................................Clockwise at drive end

(beyond one-half the length of a new brush), and loose

Control.......... Vibrating-type current-voltage regulator

or frayed brush leads. Replace defective brushes with

Ground polarity

Negative Brush spring tension

new ones. Sand new brushes with No. 00 sandpaper.

28 oz Field current (80 deg F)

Hold sandpaper against commutator, grit side against

1.62 + 1.82 amps

brush, and pull sandpaper so that the brush is drawn to

@12 volts

the brush arm. As brush is sanded, it assumes the

Cold output Amps....................................................20

contour of commutator.

Volts .....................................................................14.0

Rpm.....................................................................1625

(5) Springs. Inspect springs for wear, rust or

corrosion, loss of tension, and evidence of overheating.

6-54. STARTER.

Springs should hold brushes against commutator with 28

ounces pressure. Replace defective springs with new

a. Removal.

ones.

(1) Disconnect battery cable first at battery, then

(6) Field frame.

at starter terminal. Disconnect starter switch lead at

solenoid terminal.

(a) Using a test light, check field frame, field coils,

and terminal studs for ground. Hold one test probe on

(2) Remove three nuts and washers securing

the terminal stud and the other test probe on the field

starter to engine and remove starter.

frame. If lamp lights a ground is present. To locate the

ground, remove terminal stud and field coil lead from

b. Disassembly.

frame. Place one test probe on terminal stud and other

test probe on field frame. If lamp fails to light, ground is

(1) Remove nut and two washers from solenoid

between terminal stud and field frame. If lamp does

coil terminal.

Remove cover and stud assembly

light, ground is between field coils and pole shoes on

attaching screws and remove cover and stud assembly.

field frame.

Disconnect contact lead from switch.

(b) Using same test light, test field coils for open

(2) Remove through bolts, draw brush end frame

circuit by placing one test probe on each of the leads

back, lift insulated brushes from holders, and remove

coming from the field coils. If lamp lights, no open circuit

brush end frame. Remove insulated brush set from field

is present. If lamp does not light, an open circuit is

windings in housing, and grounded brushes from plate in

present.

brush end frame.

(3) Remove drive end frame. Take washers and

retaining ring from armature shaft, and remove pinion

e. Assembly. Reverse procedures in b. above.

stop, clutch and assembled parts shown, moving core

and solenoid parts from armature.

f. Final Testing. Mount assembled generator on

generator-regulator tester, Federal Stock Number 4910-

(4) Remove armature from housing.

509-1514 or equal, and check generator thoroughly for

noise, output, and arcing. Be certain the generator

c. Cleaning. Use compressed air or clean cloths to

meets all test specifications.

remove all dirt from components before inspection