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Page Title: Chapter 2. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
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DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE INSTRUCTIONS
Section I. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT
2-3. Maintenance Repair Parts
2-1. Tools and Equipment
Repair parts and equipment are listed and
Tools, equipment, and repair parts issued, with or
illustrated in the repair parts and special tools list
authorized for the forklift are listed in the basic
covering  d i r e c t s u p p o r t a n d g e n e r a l s u p p o r t
issue items list, TM 10-3930-243-12.
maintenance for this equipment in TM 10-3930-
2 - 2 . Special Tools and Equipment
243-35P.
N o special tools or equipment are required for
direct support and general support maintenance of
the forklift.
Section II. TROUBLESHOOTING
Malfunctions which may occur are listed in table 2-
2-4. General
1. Each malfunction stated is followed by a list of
This section provides information useful in
p r o b a b l e causes of the trouble. The corrective
diagnosing and correcting unsatisfactory operation
a c t i o n recommended is described opposite the
or failure of the forklift truck and its components.
probable cause.
Table 2-1. Troubleshooting
Probable Cause
Corrective Action
Malfunction
1. Engine Hard to Start or Fails to
a. Charge or replace (TM 10-3930-
a. Batteries low.
243-12).
start.
b. Replace injector (para 3-14).
b. Fuel injector defective.
c. Replace gasket (para 3-19).
c. Cylinder head gasket defective.
Repair or replace valve (para 3-
d. Valves defective
d.
e. Replace push rods (para 3-19).
e. Push rods bent.
f. Repair or replace blower (para 3-
f. Blower defective.
g. Replace or repair governor (para
g. Engine speed governor
defective.
h. Replace rings (para 3-26).
h. Piston rings worn or broken.
i. Replace gear (para 3-21).
i. Flywheel gear defective.
j. Replace gear (para 3-21).
j. Camshaft gear defective.
a. Replace valves (para 3-19).
a. Valves defective.
2. Engine Lacks Power.
b. Replace piston or rings (para 3-
b. Piston or piston rings
26).
defective.
c. Replace rocker arm or push rod
c. Rocker arms and / or push
rods defective,
a. Replace or repair injector (para 3-
a. Fuel injector defective.
3. Engine
Runs
Misses or
14).
Erratically.
b. Replace or repair valve (para 3-
b. Valves defective.
c. Replace ,ti,~,
c. Piston rings defective.
a. Replace or repair radiator (para 3-
4. Engine Overheats.
a. Radiator defective.
36).
b. Replace head (para 3-19).
b. Cylinder head cracked.

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