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Page Title:
Table 1-1. Repair and Replacement Standards - continued |
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 Main bearing journal dia.
2.750
Connecting rod journal dia.
0.002
0.00025
Journal out-of-round
0.002
0.0005
Journal taper
0.1205
0.1220
Thrust washer thickness
0.004
0.011
0.018
Crankshaft End Clearance
0.1240
0.1245
0.1230
Main Bearing Thickness
0.0025
0.0057
0.007
Main Bearing Clearance
Connecting Rod
3.0015
Lower bore diameter
3.0025
1.6000
1.6010
Upper bore diameter
1.3760
Piston pin bushing ID
1.3765
0.1247
0.1252
Connecting Rod Bearing Thickrtem
0.1230
0.0016
0.0046
Connecting Rod Bearing Clearance
0.0060
0.008
0.016
Connecting Rod Side Clearance
Piston Pin
1.3746
1.3750
Diameter
0.0025
0.0034
Clearance pin to piston bushing
0.010
0.0010
0.0019
Clearance pin to rod bushing
0.010
Piston
3.8693
Diameter (at skirt)
3.8715
0.0037
Piston to liner clearance
0.0075
0.010
Out-or-round taper
0.0005
1.3775
Piston pin bushing ID
1.3780
0.020
Ring Gap (Compression)
0.046
0.010
Ring Gap (Oil)
0.025
Ring to Groove Clearance
0.007
No. 1 (top)
0.010
0.014
0.007
No. 2
0.010
0.014
No. 3 and 4
0.005
0.008
0.013
0.0015
Oil ring
0.0055
0.008
Camshaft
2.1820
2.1825
Journal diameter
Runout at center bearing (when mounted on
0.002
end bearings)
0.028
Thrust washer thickness
0.210
0.008
End thrust
0.015
0.019
2.187
2.188
Camshaft Bearing ID
0.0045
0.0060
Camshaft Bearing Clearance
0.008
0.003
0.005
Gear Backlash
0.007
0.004
Blower Drive Gear Shaft End Play
0.006
Blower Drive Gear Thrust
0.093
Washer Thickness
0.103
Idler Gear
2.186
2.187
Bearing ID
2.1825
2.1835
Hub OD
0.0025
0.0045
Clearance, bearing to hub
0.007
0.118
0.120
Thrust washer thickness
0.006
0.013
End play
0.017
Blower
0.0005
0.0025
Gear backlash
0.0035
0.001
0.003
Thrust plate to thrust washer clearance
0.004
Rotor lobe to housing clearance (outlet side)
0.010
Rotor lobe to housing clearanee (inlet side)
0.010
Lobe clearance (closest position)
0.008
Front end plate to rotor clearance
0.012
Rear end plate to rotor clearance
External Splined Clutch Plate
0.107
Thickness
0.097
Cone
0.030
Internal Splined Clutch Plate
0.150
0.156
Thickness
0.130
Cone
0.012
Groove depth
0.005
1-9
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